Dk2 Opt118 18 Inch Trencher Installation Guide

Dk2 Opt118 18 Inch Trencher Installation Guide

DK2 OPT118 -logo

DK2 OPT118-logo-2

18 INCH TRENCHER ASSEMBLY GUIDE MODEL: OPT118 18 INCH TRENCHER

DK2 POWER USA

4301 S Valley View Blvd STE 10-11 Las Vegas, NV 89103 [email protected] 702-331-5353 8-4 M-F

18 INCH TRENCHER ­ KOHLER 7HP

OPT118

DK2 OPT118 18 inch Trencher-

STEP 1:

Open and unpack all items. Leave lots of working space. Inspect all parts. The Trencher is shipped in a crate. Leave the sides folded down and use it as your workspace.

DK2 OPT118 18 inch Trencher-STEP 1

NOTE: UPON INSPECTION OF PARTS IF YOU FIND ANY DAMAGE OR MISSING PARTS PLEASE CALL DK2 POWER AT 702-331-3535 OR CONTACT US VIA OUR WEBSITE WWW.DK2POWER.COM WE WILL REPLACE ANY DAMAGED or MISSING PARTS TO YOU FREE PLEASE DO NOT RETURN TO THE STORE

STEP 2:

  1.  Assemble the handle first.

DK2 OPT118 18 inch Trencher-STEP 2

STEP 3:

  1. ATTACH THE DEPTH CONTROL HANDLE

DK2 OPT118 18 inch Trencher-STEP 3

STEP 4

  1. INSTALL THE TROLLEY WHEEL WITH THE BOLTS SUPPLIED IN THE TROLLEY WHEEL MOUNTING HOLES

DK2 OPT118 18 inch Trencher-STEP 4

STEP 5:

  1. SLIDE CHAIN DRIVE BAR ONTO SUPPORT AS SHOWN. THE CAP HEAD BOLTS WILL BE TIGHTENED LATER AFTER THE CHAIN IS INSTALLED

DK2 OPT118 18 inch Trencher-STEP 5

STEP 6: INSTALL THE CHAIN

DK2 OPT118 18 inch Trencher-STEP 6 1

DK2 OPT118 18 inch Trencher-STEP 6 2

DK2 OPT118 18 inch Trencher-STEP 6 3

STEP 7:

  1. INSTALL SAFETY BAR WITH 2 BOLTS PROVIDED IN THE MOUNTING HOLES
    DK2 OPT118 18 inch Trencher-STEP 7

STEP 8:

  1. INSTALL AUGER GUARD WITH BOLTS PROVIDED IN THE MOUNTING HOLES.

DK2 OPT118 18 inch Trencher-STEP 8

STEP 9
READ THE ENGINE MANUAL SUPPLIED WITH YOUR UNIT FOR FULL ENGINE OPERATION, SAFETY, AND MAINTENANCE.

DK2 OPT118 18 inch Trencher-STEP 9

1ON/OFF KEY LOCK
2GAS – USE MID-GRADE OR HIGHER
3CHOKE – LEFT IS ON / RIGHT IS OFF (RUN POSITION)
4GAS ON/OFF SWITCH – LEFT IS OFF / RIGHT IS ON
5THROTTLE – RABBIT FAST / TURTLE SLOW
6PULL STARTER – PULL TIGHT- THEN PULL START
7OIL – FILL TO MARK 10W30, WILL NOT START IF OIL IS LOW, HAS LOW OIL SHUTOFF PROTECTION. 2 YELLOW CAPS ARE OIL FILL CAPS. USE EITHER ONE TO FILL OIL.

STEP 5:

  1. INSTALL TOW BAR, SECURE HITCH PIN SPRING LATCH.

DK2 OPT118 18 inch Trencher-INSTALL TOW BAR,

ITEMNAMEITEM.NAME.ITEM.NAME.ITEM…NAME…
1engine31key61cotter pin91tire
2Malocknut32small sprocket62rocker92Axle sleeve
3N/A33Mounted Bearing63handlebar grip93bearing adjuster
4M8nut34Transmission shaft64M10x45bolt94bearing adjuster
5spring washero835bearing cap65latch95N/A
6washero8’o16’1.636washer010’020.266M10x6Obolt96pin
7adjustment sheet37spring washerol067discharging sheet97spring
8M6x25bolt38M10locknut68spacers98Threaded sleeve
9washer06*01.2*1.239shaft ring69Ml6nut99spring pin
10platens40all seal70chain frame100M8X45bolt
11rubber Wel41bearing spacer271M16x8Obolt101lower handrail
12M12locknut42roller bearing72M20x8Obolt102top handrail
13front wheel stand43rubber tile273M20locknut103adjusting wrench
14front wheel44olaten274dust cap104M16X50bolt
15M12x120bolt45spring washer0675Bearing block105key switch
16pulley46M6locknut76Hole retaining ring106spacer
17clutch47frame77bearing107protect sheet
18key48deep adjuster78standard sprocket108protect bar
19M8x25bolt490 ring79right blade holder109Rotating shaft
20engine spacer50outer shaft80left blade holder110Latch wire
21M8x100bolt51shaft pin81middle blade holder111Wire harness
22sear cover52ink rod82Outer chainplate112handle
23bolt53 /bearing spaced83pin113Throttle
24washero8’o24’354shaft ring84standard chain114long-stay wire
25Triangle belt55standard sprocket85blade115short stay wire
26round nut56M10x45bolt86M8X20bolt116Wire connector
27locker washer57key87shaft pin117protect plate
28big sprocket58shaft88M20X1.5nut118M10X90bolt
29chain59key89locker washer119drawbar
30big pulley60adjusting lever90gear subplate120spring

OPERATION – BEFORE TURNING THE KEY AND PULL STARTING ENGINE CLEAR THE AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED. THINK SAFETY. STONES FROM THE SOIL CAN BE PROJECTILES AND CAN CAUSE INJURY. WEAR SAFETY GLASSES, HEARING PROTECTION, AND GLOVES DO NOT WEAR LOOSE-FITTING CLOTHES THAT COULD GET STUCK IN THE MACHINE MOVING PARTS, ONLY TRENCH SOIL, AND SAND, CHILDREN SHOULD NOT RUN THIS
EQUIPMENT, STAY ALERT OF YOUR SURROUNDINGS AND PERSONS THAT COULD APPEAR IN THE DIGGER PATH WHILE YOU ARE WORKING. NEVER APPROACH AUGER OR CHAIN WHILE RUNNING – TURN TRENCHER OFF. BEFORE YOU DIG HAVE THE AREA VERIFIED FOR ANY UTILITIES IN THE GROUND. BURIED ELECTRICAL LINES, GAS LINES, ETC.
Tip the unit back, lower the cutting chain to the desired depth, there are 5 levels set by the hand lever on the handle grip.
Make sure the forward brake is lowered into the wheel brake gears. Loosen the center bolt in the brake bar to set the FORWARD brake system before digging. This will hold your trencher from moving forward while digging. The unit will roll free in reverse pull. Tighten the bolt to release the dual wheel brakes so your unit will roll freely for transportation.
PERFORMANCE OPERATION Your trencher has quick-change teeth. The digger points snap out by tapping with a hammer and replacements snap
back into the socket. Use a block of wood when replacing the teeth. Never strike the cutting tips with a hammer. Lock your machine and remove the keys when not in use to protect the machine from unauthorized use.
ALL PARTS ARE AVAILABLE FROM DK2POWER AT 702-331-5353

QUICKSTART AND TROUBLESHOOTING GUIDE
QUICK START SETUP

  • ADD 10W30 OIL TO THE ENGINE
  • ADD GAS
  • SAFETY CHECK AREA AND USE SAFETY GLASSES, GLOVES, EAR PROTECTION
  • TURN KEY ON
  • HALF THROTTLE (CHOKE OPTIONAL FOR COLD STARTS)
  • PULL START THE ENGINE

TRENCHING

  • SET THE FORWARD WHEEL BRAKE BAR
  • SET CHAIN TO DESIRED DEPTH
  • TIP CHAIN OFF THE GROUND AND PULL START THE ENGINE
  • THROTTLE ENGINE ON HIGHEST SPEED
  • LOWER TRENCHER CHAIN SLOWLY INTO GROUND FOR FIRST CUT
  • PULL TRENCHER BACKWARD AS IT TRENCHES AND THE AUGER REMOVES DIRT

TROUBLESHOOTING

  •  THE ENGINE WON’T START
  • TURN KEY ON – CHECK ENGINE OIL LEVEL – CHECK GAS LEVEL
  • UNPLUG KEY SWITCH – IF THE ENGINE STARTS REPLACE THE KEY SWITCH.
  • FOLLOW YOUR ENGINE MANUAL FOR FURTHER TROUBLESHOOTING.

UNIT VIBRATES

  • CHECK YOUR CHAIN FOR MISSING TEETH OR LOOSE DIGGER CLEATS.
  • CHECK YOUR CHAIN AND AUGER FOR OBSTRUCTIONS.
  • YOU MAY BE INTO A BIG BURIED ROCK OR TREE ROOT SO INSPECT THE TRENCH.

DK2 OPT118-logo-2

PLEASE DO NOT RETURN TO THE STORE
YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE
CALL US AT 702-331-5353 FOR FAST WARRANTY PARTS AND QUESTIONS

WHAT IS COVERED
DK2 Inc. warrants to the original purchaser of any DK2 product that it will be free and clear of manufacturing defects in workmanship and materials under normal use and service for a period of one (1) year from the date of the original purchase. If within one (1) year from the original date of purchase this product fails due to a defect in material or workmanship, Detail K2 will repair, replace, or supply any defective part at our option for DK2 trailer products. DK2 POWER outdoor power equipment is 1-year parts only warranty no labor. Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not authorize any party, including its authorized distributors or dealers, to offer any other warranty on behalf of Detail K2 Inc.
KOHLER ENGINES – KOHLER CH-SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY KOHLER ENGINES – KOHLER SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY
see your Kohler manual for a specific warranty.
DIESEL TRACTORS – Chassis component parts only, no labor, ENGINES – 1 YR KOHLER WARRANTY 3PT EQUIPMENT – 1-YEAR parts only, Gearbox drive unit 3-year warranty parts only. DK2 POWER OUTDOOR EQUIPMENT – 1-Year parts only, no labor. 3-year commercial Kohler warranty. THIS WARRANTY DOES NOT COVER OR APPLY TO:
Damage to the product due to misuse, mishandling, and abuse
b) Improper installation, maintenance, and storage
(c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and fittings, cutting teeth, cutting chains, cutting blades, throttles, belts, and tires.
(d) Normal wear and tear
(e) Consequential damage & incidental damages such as damage to persons or property
PROCEDURE FOR OBTAINING AN RETURN AUTHORIZATION
Within the one (1) year warranty period, the purchaser of the product must notify DK2 of the claimed defect and provide proof of original purchase. At this time the validity of the claim will be determined, and if approved replacement parts will be issued. A Return Goods Authorization Number (RGA) will be issued if approved for DK2 Automotive products. No returned product will be accepted under warranty unless accompanied by an RGA# issued by Detail K2 Inc.
RESOLUTION FOR A DEFECTIVE PRODUCT
DK2 POWER – Tractors, Chippers, Stump Grinders, Log Splitters, 3pt, and Outdoor Power Equipment.
Call DK2 at 702-331-5353 in Las Vegas between 8 am-4 pm M-F Pacific Time.
DK2 Snow, Trailer, Rack, and Winch Products.
Call DK2 at 888-277-6960 in Burlington Canada between 8 am-4 pm M-F Eastern Time.

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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