Voith Smartset Process Improving Coupling With Controlled Slip Owner's Manual

Voith Smartset Process Improving Coupling With Controlled Slip Owner's Manual

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VOITH SmartSet Process Improving Coupling with Controlled Slip

VOITH-SmartSet-Process-Improving-Coupling-with-Controlled-Slip-PRODUCT

Benefits

  • Increases production uptime
  • High utilization of investment
  • Protects your driveline from expensive standstill costs
  • Minimizes additional cost in the event of a upgrade of the driveline
  • Minimizes cost of repair
  • Minimizes standstill and downtime

SmartSet is a process improving coupling with controlled slip. It has the ability to slip without releasing to reduce short duration and dynamic torque peaksSmartSet improves processes and maximizes the output of the application by functioning as an adjustable peak shaver. It can reduce system transient torques with short slippages, without releasing. It can be adapted for start-ups or continuous drives that experience many short peaks.

Operation

The technology is the same as for the SafeSet coupling, but it is equipped with a SmartSet device that will give the coupling an additional slip feature. This centrifugal device is activated by the rotational speed of the intended application. This enables the coupling to slip during high transient torques. If the torque peak is of long duration in an overload situation, like a complete blockage, the SmartSet coupling can fully release as a normal SafeSet coupling and subsequently save the drive train from catastrophic failure. Torque capacity available between 10 to 10 000 kNm.

SmartSet basic principle

VOITH-SmartSet-Process-Improving-Coupling-with-Controlled-Slip-FIG-1

Normal slippage during transient start condition would be between 5-15 degree total.

  • SmartSet set torque limit
  • Torque peaks without SmartSet
  • Controlled slip torque curve

SM-F for shaft to flange connections

VOITH-SmartSet-Process-Improving-Coupling-with-Controlled-Slip-FIG-2

SM-PF for flange to flange connections

VOITH-SmartSet-Process-Improving-Coupling-with-Controlled-Slip-FIG-3

TROUBLESHOOTING

Coupling and functionFeaturesBenefits
SmartSet Process improving coupling with controlled slipAccurate release torqueIncreases production uptime

Due to precise point of release that gives higher safety margins in the production level, higher out put of the driveline and less repair of drive equipment

 Compact and flexible designHigh utilization of investment

Due to optimized driveline design – no need of changes in your existing driveline and can be positioned anywhere to maximize the driveline

 Instant torque limitation in overload situationsProtects your driveline from expensive standstill costs Due to mi nimized risk of overload and minimized delay time in production
 Adjustable release torqueMinimizes additional cost in the event of a upgrade
  of the driveline

Due to adaptability to the existing driveline design and specific application requirements

 Back-lash free power transmissionMinimizes cost of repair

Due to protection against wear on other parts in the driveline

 Set torque remains constant over timeContinous production process

Due to no unwanted releases and reduced repair time

 Quick and easy resettingMinimizes standstill and downtime
 Limitation of short peaks without releaseImproves production uptime

Due to no resetting needed for short peak event

 Automatic resetting of slip angleLower maintenance cost

Due to no manual resetting needed

 Complete disengagement during a long peak eventLess investment cost

Due to no manual resetting needed

Voith Group St. Poeltener Str. 43 89522 Heidenheim Germany www.voith.com/safeset

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References

Documents / Resouces

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