State Bicycle Co All-road Cable Pull Hydro-mechanical Brake Calipers Instruction Manual

All-Road Cable Pull Hydro-Mechanical Brake Calipers

Product Information

The Cable Pull Hydro-Mechanical Brake Calipers are a type of
brake calipers designed for bicycles. They are made using M6 screws
and feature an M5 socket set screw adapter. The calipers come with
an actuating arm, rear lock knob, disc pads, and a disc pads
spring.

Installation/Adjustment

CAUTION: Do not push the actuating arm without
a spacer or rotor between the disc pads.

1. Remove the wheel from the bike.
2. Tighten one bolt, then the bolt opposite from it, and continue
   in this fashion. Torque 6~8Nm.
3. For the front caliper, use the adapter. Mount the 160mm rotor
   directly on the rear without an adapter.

Caliper Installation

1. Insert the outer casing and inner wire through the brake cable
   holder.
2. Adjust the actuating arm close to the reservoir in a
   counter-clockwise direction using the rear lock knob.
3. Thread the inner wire through the fixed board on the actuating
   arm and tighten the M6 screw. Torque 6~8Nm.
4. Press the brake lever. Adjust the clearance between the disc
   pads and rotor using the rear lock knob to achieve a proper
   hand-feeling.
5. Check the wear of the disc pads before and after riding. Adjust
   the clearance using the rear lock knob if necessary. The thickness
   of the disc pads should not be under 1.0mm.
6. Repeat the above adjustment after replacing the disc pads.

Warranty Conditions

This guarantee covers only defects of the materials and
manufacturing arising under normal conditions. The following
issues, without limitation, are not covered by the guarantee:

• Product defects resulting from accidents or oxidation due to
  severe winter climate and salted roads.
• Defects resulting from a lack of cleaning or maintenance.
• Bleeding oil, which will void the warranty.
• Any modifications to the product not advised or approved by the
  manufacturer.
• Defects from incorrect or incomplete assembly, or use of
  incompatible spare parts or accessories.

Notes

1. Mineral oil and disc pads compatible with Shimano should be
   used.
2. This system uses mineral oil, which does not deteriorate
   easily. There is no need to bleed oil regularly.
3. DOT fluid will ruin the system and should not be used.
4. Replace disc pads immediately when the thickness is under 1.0mm
   (excluding the board) to avoid a dangerous situation.
5. This system uses mineral oil, which does not deteriorate
   easily. There is no need to bleed oil regularly.

Chain Stay Correspondence

Cable Pull Hydro-Mechanical Brake Calipers
Made by

M6 Screws
M5 Socket Set Screw Adapter
Screw

Actuating Arm Rear Lock Knob
Screws

Disc Pads Spring

Disc Pads

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Installation/Adjustment (Have calipers installed by a professional technician)

CAUTION: Do not push actuating arm without spacer or rotor between disc pads

Rotor Installation
1. Remove wheel from bike

2. Tighten one bolt, then the bolt opposite from it, and continue in this fashion. Torque 6~8Nm

3. Adapter for front caliper only. Mounting 160mm rotor directly on rear, no adapter

Ilnstallation

1. Insert the outer casing and inner wire through the brake cable holder

2. Adjust the actuated arm close to reservoir in counter-clockwise direction by rear lock knob

3. The inner wire through fixed board (on the actuating arm). Tighten the M6 screw. Torque 6~8Nm

4. Press the brake lever. Adjust the clearance between disc pads and rotor by rear lock knob to get a proper hand-feeling.

5. Must be sure to check the wear of disc pads before/after riding. Then adjust the clearance by rear lock knob. (The thickness of disc pads should NOT be under 1.0mm)

6. Follow above adjustment after replacing disc pads

Conditions for Warranty:
This guarantee covers only defects of the materials and manufacturing arising under normal conditions. The following issues, without limitation, are not covered by the guarantee:
– Product defects resulting from accidents or oxidation due to severe winter climate and salted roads. – Defects which result from a lack or cleaning or maintenance – Bleeding oil (Will void warranty) – Any modifications to the product not advised or approved by the manufacturer – Defects from incorrect or imcomplete assembly, or use of imcompatible spare parts or accessories.
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Notes:
1. Mineral oil and disc pads compatible with Shimano.

2. This system uses mineral oil. Mineral oil won’t deteriorate easily. No need to bleed oil regularly.

3. DOT fluid will ruin the system.

4. Replace disc pads right screws away when the thickness is under 1.0mm (not including the board) To avoid a dangerous situation

5. This system uses mineral oil. Mineral oil won’t deteriorate easily. No need to bleed oil regularly.

CLEAN

CLEAN

CLEAN

CLEAN

6. Correspondent of chain stay

Chain Stay Thickness Mounting Bolt Length

15MM

25MM

20MM

30MM

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25MM 30MM

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35MM 40MM

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