JDC-13 Battery Powered Plastic Strapping Tool
JDC-13/16 Battery Powered Plastic Strapping Tool Operating
Manual / Spare Parts
PRODUCT INFORMATION
The JDC-13/16 Battery Powered Plastic Strapping Tool is a device
used for strapping packages with plastic straps. The tool is
powered by a battery and features an adhesion control and
regulation mechanism. The tool is designed to be used with
recommended straps that match the tool’s specifications in terms of
width, size, and strength.
SAFETY INSTRUCTIONS
Please read the safety instructions carefully before operating
the strapping tool. Failure to follow the safety instructions may
result in operator injury or damage to the tool.
1.1 Battery operation
- Please do not put used batteries into household trash can,
waste water tank, or burn them. - Dealers provide battery environmental treatment services.
- Do not leave batteries and other metal objects together.
- Do not open the battery, and store the battery in a dry and
anti-frost room. Maximum temperature is 50. Please keep dry all the
time. - Do not charge waste battery. Change a new one immediately.
1.2 Eye injury hazard
Wear safety glasses with side shields to prevent eye damage and
blindness.
1.3 Operation
- Only personnel who are properly trained are allowed to operate
the strapping tool. - Read and correctly understand the operating instructions before
straining straps. - Keep your fingers away from squeezing or cutting areas.
- Improperly loading the straps may cause straps to become
damaged.
1.4 Adhesion position
Check the pressured adhesion position and be familiar with
adhesion control and regulation. Irregular adhesion may be
insecure, which could cause serious injury. Do not ship packing
containers that are not correctly packaged.
1.5 Straps distribution
Use the specially designed distributing device to distribute
straps. When not in use, fold the strap end into the distributing
device.
1.6 Straps warning
Do not use straps to drag or lift loads, which could lead to
personal injury.
1.7 Straps broken hazard
- Use recommended straps with good quality that match the tool’s
specifications. - When tensioning and adhesion, operating personnel and straps
should be on the same straight line to avoid injury from flying
straps or strapping tool. - If the load angle is very sharp, add edge protection.
- Wind the straps around the suitable load surface.
- Straps that do not match may cause damage when tensioning.
1.8 Tensioning straps shearing
When shearing straps, use a suitable shearing tool and ensure a
safe distance from people. Do not stand on the same straight line
with the straps and keep away from the straps loose direction. Use
the special tool for shearing the straps; do not use a hammer,
pliers, hacksaw, axes, and so on.
PRODUCT USAGE INSTRUCTIONS
- Ensure that the battery is charged and installed correctly
before using the strapping tool. - Place the item to be strapped on a suitable surface.
- Insert the strap into the tool’s strap guide.
- Adjust the adhesion control and regulation mechanism to the
desired tension. - Press the trigger to tension the strap around the item.
- Use the shearing tool to cut the excess strap.
- Repeat steps 3-6 for additional straps as necessary.
- When finished, turn off the tool and store it in a dry and safe
place.
JDC-13/16 Battery Powered Plastic Strapping Tool Operating Manual / Spare Parts
CONTENTS
1. SAFETY INSTRUCTION
1
2. TECHNICAL PARAMETERS
3
3. ACCESSORY
4
4. OPERATING ELEMENTS
8
5. OPERATION
9
6. ELECTRICAL CONNECTION
12
7. WORN PARTS REPLACEMENT
13
8. COMMON FAULTS
14
9. DIAGRAM OF WORN PARTS REPLACEMENT
15
10. ASSEMBLY PARTS NUMBER TABLE
17
11. BREAKDOWN DRAWING
21
For your safety, please read the instructions carefully before operating and keep manual for use.
1. SAFETY INSTRUCTION
Please read the matters carefully, if not follow this prompt, it is possible to cause operator injury during operation.
1.1 Battery operation
Environmental protection: 1) Please do not put used batteries into household trash can, waste water tank, or burn them. 2) Dealers provide battery environmental treatment services.
Short circuit 1) Do not leave batteries and other metal objects together. 2) Do not open the battery, and store the battery in a dry and anti-frost room. Maximum temperature is 50. Please keep dry all the time. 3) Do not charge waste battery. Change a new one immediately.
1.2 Eye injury hazard
If you do not ware safety glasses with side shields, it may cause eye damage and even blindness. It requires wearing safety glasses with side shields.
1.3 Operation
Personnel who are not properly trained are not allowed to operate the strapping tool. Before straining straps read and correctly understand the operating instructions. If you do not follow the operating instructions or improperly load the straps, it will cause straps damaged.
Before being familiar with the strapping tool, please keep your fingers far away from squeezing or cutting areas.
1.4 Adhesion position
You should check the pressured adhesion position. Be familiar with adhesion control and regulation. Irregular adhesion may be insecure, which cause serious injury. Please do not ship the packing containers which are not correctly packaged.
1
1. SAFETY INSTRUCTION
1.5 Straps distribution
Please use the specially designed distributing device to distribute the straps. When not in use, please fold the strap end into the distributing device.
1.6 Straps warning
Do not use straps to drag or lift load, which easily lead to personal injury.
1.7 Straps broken hazard
Improper operation, excessive tensioning, using straps not as requires, load sharp corner will cause tightening force lose, or straps broken could eventually:
The operator loses his balance and falls down. Strapping tool and straps together quickly fly to the operator’s face.
Attention: 1) If the load angle is very sharp, please add edge protection. 2) Please wind the straps around the suitable load surface. 3) When tensioning and adhesion, operating personnel and straps are on the same straight line,
there may be hurt by flying straps or strapping tool, so when operating please stand beside straps and keep spectators far away. Please use recommended straps with good quality in the instruction, with a suitable width, size, and strength. Straps that do not match may cause damage when tensioning.
1.8 Tensioning straps shearing
When shearing straps, please use a suitable shearing tool, and ensure a safe distance with people, and do not stand on the same straight line with straps, and keep away from the straps loose direction. Please use the special tool for shearing the straps. It is not allowed to use a hammer, pliers, hacksaw, axes and so on.
1.9 Fall hazard
Keep your work area clean and tidy. Untidy work area is likely to cause damage hazard. Before tensioning, bad stay or unbalance will be easy to fall, especially in the stair area. So keep body balance. Both feet shall tread on a flat and solid surface. When you feel uncomfortable, do not operate the tool. Please pay attention to the precautions specifically mentioned in work area.
1.10 Strapping tool hazard
1) Well-maintained strapping tool is necessary. 2) Periodically inspect broken or worn parts, if there are cracking or worn parts, do not use the machine. 3) Do not modify the machine, or else it may cause personal injury.
2
2. TECHNICAL PARAMETERS
2.1 Description
Manufactured JDC-13/16 strapping tool is using plastic straps. Manually use strap feeding device to wind the plastic straps around the box (bag). Straps end is inserted into strapping tool and automatically tensioned, separate after friction adhesion.
2.2 Size of strapping tool with battery
Length: 340mm Width: 130mm Height: 118mm Weight: 2.7kg Battery weight: 0.35kg
2.3 Straps material
Quality: flat or embossed PET (polyester) and PP (polypropylene) straps. Size: 13.00-16.00 / 0.4-1.20 Please choose the appropriate size according to strapping tool you purchased.
2.4 Straps strength
Tensile strength: 60-2800N adjustable. (Maximum value depends on the quality of straps.) Tensioning speed: 100-200mm/s Adhesive strength: about 75%of plastic straps. (Depending on the quality of straps)
2.5 Working temperature
Ambient air temperature is 5 to 45 degree centigrade. Optimum working temperature is 15 to 20 degree centigrade.
3
3. ACCESSORY
Please use the parts and accessories that mentioned in the operating instructions. To use other accessories may hurt you and others.
3.1 Battery powered strapping tool
As some strapping tools may use NiCd (nickel cadmium) or NiMH (nickel metal hydride) batteries, please purchase the battery for this tool according to the following parameters.
Type: Lithium battery Voltage: 11.1V Capacity: 4.0A
3.2 Battery charger
Standard charger: Voltage frequency is 100V-245VAC, 50-60HZ, DC12.6V – 4.0A Charging time: Lithiumbattery 4.0 A / h, 12 VCD and charging time is approximately 90 minutes.
3.3 All types equipped with carton + pearl wool packaging 3.4 Each strapping tool equipped with one set of common operating tools
4
3. ACCESSORY 3.5 Suspension System (optional purchase)
JD-1004 T1085
5
3. ACCESSORY For work suspension position please choose FIG 1.
6
3. ACCESSORY For work suspension position please choose FIG 2.
7
Battery box cover assembly JDC1003
4. OPERATING ELEMENTS
Handle JDC1044
Tensioning button
JD1035
Welding button JDC1010
LED indicator light
JD1058
Ship type power switch
JD1067
DC5.5 socket JD1068
Diode Status Indication
Blue Red flashing
Red on
Normal working Low battery, please charge Machine failure, power off inspection
Purple on
Work finish
8
5. OPERATION
5.1 Installation
1) Please do not put the strapping tools in the rain! 2) For security, the battery is not charged when delivery. 3) Before using, please charge. Refer to the separate battery charger instruction manual. Insert the battery: 1) Push the battery box cover assembly upward by arrow direction, and insert the battery into slot from
up to down. 2) When inserting the battery, electric quantity state will show for a short time. 3) Battery charge status is displayed by the LED charging indicator.
Quantity No-load
1/4 1/2 3/4 5/6 1/1
Indicator light Red Red Blue Blue Blue Blue
Remove empty battery If LED flashes in red when tensioning or welding, which indicates that the battery power runs out, all
electrical functions will be stopped.
Adhesion insufficient
Warning: If the adhesion is not sufficient, please remove the straps! The battery must be charged.
5.2 Adjustment of welding time and tightening force
Decide different welding time and tightening force according to the size and quality of the straps. The left and right knob can adjust welding time and tightening force.
Turn clockwise is to increase, counter-clockwise is to decrease.
Tightening force
+ –
Welding time
+
9
5. OPERATION
5.3 Straps winding
Wind the straps as shown in the figure.
Warning! Keep away from oil, grease and other dirt when welding plastic straps. Dirty straps can’t be welded.
5.4 Straps inserting
Lift the handle with your right hand, insert straps with left hand , and two straps parallel stacked, release the handle.
5.5 Straps tensioning
Press the tensioning button, after reaching straps tensioning strength, then release the switch knob.
Tensioning operation can be interrupted or restarted at any time. In the tensioning process, LED displays in blue.
After reaching the desired tension, do not press the switch knob, there is the risk of straps broken. NOTE:
Press tensioning button all the time until the LED displays in purple, tightening protection doesn’t affect next step.
Keep strapping tools equilibrium shifting when tensioning. So please do not obstruct moving direction of the strapping tool.
10
5. OPERATION
5.6 Contact adhesion
Press welding button, the hands leave immediately. plastic strap is welded and the redundant straps are cut off.
During welding, LED displays in blue or purple. Welding is completed.
5.7 Remove strapping tool
Lift the handle and loose straps, pull the machine to right side and away from the straps.
5.8 Adhesion control
Normal adhesion control is necessary. You can see the quality of the adhesion with the eyes.
As shown in the following figure:
Correct adhesion: Weld the entire width of strap, the welding length is about 19 mm. A small amount of molten plastic is allowed to overflow the edge. Welding time is too short: The entire width is not welded and the adhesion is insufficient.
WARNING! Straps with insufficient welding must be removed. Adjust the welding time. Welding time is too long: Such as if welding time is too long, straps are overheated, molten plastic overflow two sides. Adhesion effect is affected. WARNING! Straps with not enough adhesive strength must be removed. Adjust the welding time.
11
Straps strength adjustment
Welding time
adjustment
6. ELECTRICAL CONNECTION
Battery
–
Welding
A
motor
Straps rewind
SW-SPST SW-SPST
Straps tensioning
Welding
–
Straps
A
pulling
motor
12
7. WORN PARTS REPLACEMENT
Every time maintenance, please remove the battery. Cutter (JD-1029): First remove the cover screws of left panel and move, remove the screws on the cutter and move, replace the cutter, and assemble in reverse order. Welding lower toothed plate (JDC-1024): First remove the screws of fixed welded toothed plate (JD-1025) on the base and move, replace the top plate of the toothed plate, and assemble in reverse order. Tensioning toothed plate (JDC-1014): Remove the screws of fixed tensioned toothed plate on the base and move, replace the top plate of the toothed plate, and assemble in reverse order. Tensioning wheel (JDC-1013): Remove left and right covers and move, remove the nut of connecting pin shaft and move. Remove the front side panel and move, remove the tensioning wheel, and assemble in reverse order.
Tensioning, adhesion and cutting adjustment
If tensioning slip, remove the screws of fixed tensioned toothed plate on the base and move, replace the top plate of the toothed plate.
Put the factory matched gasket under the tensioned toothed plate and assemble in reverse order. When using 0.5-1.2mm straps, do not adjust the upper and lower teethed plate welding gap, which will cause bad welding. Remove the left panel cover and move, remove the screws on welding button (JD-1010) and move together. Adjust fulcrum shaft M6 screws on spring support, fixed fulcrum shaft, adjust the spring tightening force by turning M6 nut left and right, and assemble in reverse order. (Machine has been adjusted when leaving factory, please check the welding time) If the cutter is not smooth, replace the cutter (JD-1029) or replace the cutter compressed spring (JD-1030), refer to the cutter consumables and replace one. As shown in page 16-17.
13
8. COMMON FAULTS
1. Special reason: If the vibrating rod stuck in strapping process (LED in red), which results straps stuck in the machine and can’t be removed. Immediately cut off power, cut the straps, remove the screws on the left and right panel covers and move, remove the straps, and check the machine. Check the lines on travel switch fall off and replace micro switch.
2. Press the welding and tensioning button, if motor doesn’t rotate, check the motor and micro switch (T1099), and replace the motor and micro switch (T1111).
14
9. DIAGRAM OF WORN PARTS REPLACEMENT
JD-1036 M4×10
JDC-1002
JDC-1014
JD-1031 JD-1030 JD-1029 JD-1025 JDC-1024 JD-1010
M4
JDC-1013
JDC-1001
JD-1012
15
9. DIAGRAM OF WORN PARTS REPLACEMENT
T1098 M4×10
M6 Nut JD-1010
JDC-1001
16
Material code 1030116914 1030116915 1030116916 2010016558 2010016982 2010016983 2010016984 1030116917 1030116918 2010013125 1031011105 2010013126 2010013503 2010013573 1030113397 1030113524 2010013129 2010013143 2010013144 2010013145 2010013146 2010013128 2010013574 2010013130 2010013147 2010013131 2010013132 2010013133 1030113525 1030113526 2010013669 2010013148 1030113527 2010013537 2010013538
10. JDC Assembly Parts Number Table
Part dwg no. JDC1001 JDC1002 JDC1003 JDC1013 JDC1014 JDC1024 JDC1028 JDC1033 JDC1034 JD1009 JDC1010 JD1012 JD1013 JD1015 JD1016 JD1017 JD1018 JD1018-1 JD1018-2 JD1019 JD1020 JD1021 JD1022 JD1024 JD1025 JD1027 JD1028 JD1029 JD1030 JD1030-1 JD1031 JD1031-2 JD1032 JD1033 JD1034
Part name Left panel cover Right panel cover Battery box cover assembly Tensioning wheel Tensioned toothed plate Welded toothed plate Sliding toothed block Left shell Right shell Base Welding button Left side panel Tensioning wheel Connecting shaft Connecting shaft spring Welding stand spring Welding stand Stand roller shaft pin Stand roller shaft Locating pin of welding stand Welding fulcrum shaft Welding lock block Spring fixed collar Welded toothed plate Set screws pin of welding lower toothed plate Sliding chute framework Sliding toothed block Cutter Cutter spring 13 Cutter spring 16 Cutter fixed screw assembly Cutter bush Tension spring of sliding chute framework Left shell Right shell
17
Table 1 Ratio 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
10. JDC Assembly Parts Number Table
Material code 1020200900 2010013539 2010013540 2010013541 1021503506 2010020283 2010013149 2010013150 2010013151 2010013152 1030113673 2010013153 1020101250 2010013135 2010013136 2010013137 2010013138 1030102659 1030102658 2010013154 2010013139 2010013140 2010013141 20500100055 2010013142 2010013671 1021000942 1030113725 2010013672 2010013543 2010013673 2010013674 2010013575 2010013675 2010013676
Part dwg no. JD1036 JD1040 JD1041 JD1042 JD1043 JDC1044
JD1044-1 JD1044-2 JD1044-3 JD1044-4
JD1045 JD1046 JD1048 JD1049 JD1050 JD1051 JD1052 JD1053 JD1054 JD1055 JD1056 JD1057 JD1059 JD1060 JD1066 JD1069 JD1069-1 JD1070 JD1070-1 JD1070-2 JD1072 JD1073 JD1074 JD1075 JD1082
Part name Welding motor
Eccentric shaft
Eccentric shaft belt pulley Motor belt pulley Transmission belt Synchronous belt
Handle
Handle steady pin I Handle steady pin II Handle touching pin Handle spring pin
Fixed pin of welding lock block Tensioning motor Gear case
Cover plate of gear case Driving gear
Gear on worm
Split washer 5
Split washer 4
Driven gear shaft Reducer casing
Turbine Worm
Bearing cap of reducer casing Driven gear
Circuit board
Circuit board Cell spile assembly Battery insert
Battery board Anticollision wear-resisting Fixed block of steel ball
block
Eccentric shaft spacer Belt pulley spacer Tensioning spacer
18
Continued Ratio 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 5
10. JDC Assembly Parts Number Table
Material code 1021602971 1030113793 1030113747 1030113679 1030113680 1030113802 1030113801 1030114682 1030114681 1030114680 1030114683 1030116576 1030116577 1030113532 1030113533 1030116578 1030116579 1030116580 1030114835 1030113539 1030116582 1030114837 1030114836 1030116583 1030115440 1030100081 1030100433 1021400591 104000444 104000443 1030105808 1020608828 1030116584 1020608830 1030113529
Part dwg no.
Part name
JD1084 Battery
JD1085 Charger
JD1086 PE foam inner packaging
JD1087 Film covering colored box
JD1088 Film covering white box
JD1089 Carton box 1
JD1090 Carton box 2
JD1091 JD model mark
JD1092 JD English mark right
JD1093 JD English mark left
JD1094 Zhengpai figure trademark
T1078
Galvanized cross half round head screw M4X8
T1079 T1080
Chroming cross round head screw M4X10 Black cross half round head screw M2.5X10
T1081
Stop nut M6 galvanizing
T1082
Cross pan head BT type self-tapping screw M4X16
T1083
Galvanized self-tapping screw M3X10
T1084 T1085
Black half round cross head screw M2X8 Black hexagon socket head cap screw M4X15
T1088 T1089
Cross pan head BT type self-tapping screw M4X20 Black hexagon socket head cap screw M4X4
T1090
Black cross countersunk head screw M3X6
T1090-1 Black cross countersunk head screw M5X8
T1091
Black cross countersunk head screw M3X12
T1T019019-31 BlFalcakt gcarossksetcou6ntersunk head screw M3X8
T1094
Steel ball 5
T1095
Composite bearing 12X10X12
T1096
Rotary knob
T1097
Potentiometer
T1098
Black hexagon socket head cap screw M4X8
T1099
Welding switch
T1100
Black inner hexagon cup head screw M4X8
T1101
Tensioning button
T1102
Inner snap ring 17
19
Continued Ratio 1 1 1 1 1 1 1 1 1 1 1 4 1 2 2 4 4 5 1 1 6 3 1 4 4 2 4 2 2 2 1 1 3 1 1
Material code 1021401815 1021401816 1030114857 1021401583 1020608831 1021400507 1021400711 1021401828 1021400002 1020608827 1020608832 1020608871 1030200331 1030113572 1030202263 1030200298 1030200299 1030113448 1021401629 1030114842 1030113851 1030112364 1030102639 1030114367 1020700344 1020700345 1020700346 1020700347 1030114019 1030113843 1030100530 1030113844 1030113845 1030113665 1030113808 1030115274
10. JDC Assembly Parts Number Table
Part dwg no.
T1103 T1104 T1105 T1106 T1107 T1108 T1109 T1110 T1110-1 T1111 T1112 T1113 T1114 T1115 T1116 T1117 T1118 T1119 T1120 T1121 T1122 T1123 T1124
Continued
Part name
Ratio
Change 606 bearing
2
Needle bearing NK10/12
1
Black set screw M4*4
5
Driven gear bearing WML-5009-2Z
2
Indicator light
1
Reducer casing bearing 6900
2
Worm front bearing 607zz
1
Worm back bearing BK0810
1
Oil bearing BK0810
1
Tape rewind micro switch D2F-01FL
1
Power switch rocker switch KOD3
1
Battery charging socket DC5.5*2.1mm
1
Non-adjustable wrench 8-10mm
1
Screw driver 4 cun straight or cross exchange
1
Socket head wrench S2.5
1
Socket head wrench S3
1
Socket head wrench S4
1
Steel pricker
1
Composite oil bearing 10X12X18
2
Black cross countersunk head screw M2.5X6
1
Black set screw M5*8
1
Black set screw M4*3
2
Black set screw M4*5
1
JD straping tool 4pcs cartons
0.25
Special silicone multi-strand cord
1
Special silicone multi-strand cord
1
Special silicone multi-strand cord
0.5
Special silicone multi-strand cord
0.5
Flag-shaped spring FLDNY5.5-250
2
Heat shrink tubing
0.4
Heat shrink tubing
0.3
Heat shrink tubing
0.3
Heat shrink tubing
0.2
English manual
1
Chinese manual
1
Intersecting joint
4
20
11. BREAK
JD1015
JD1056
JD1022
JD1016 T1122
JD1044-1
JD1044-3
JD1044-2
T1111
JD1044-4
JD1060
JDC1013 T1095
T1093 T1081
T1084
JD1057 T1108
T1108
T1110 JD1059
T1109
JD1012
T1110-1
T1098 JDC1010
T1085
T1099
T1094
T1124 T1081
JD1046
JD1009
JD1018-1 JD1021
T1120
T1080
T1089 T1095
JD1018 JD1020
JD1017
JD1027
JD1018-2 JD1054 JD1030
JD1029 JD1031-2
JD1008 JDC1014
T1097 JD1032 T1091
T1100
JD1082 JD1019
T1088
JDC1024
T1090-1 T1107
T1091 JD1025
JDC1028
JD1073
T1087
T1094
T1078
T1121
JD1075 JD1041 T1103 JD1074 T
T1082 T1079
JDC-13/16
T1096 T1078
JD1091
T1087 JDC1001
JD1093
2
WN DRAWING
JDC1044
1045
JD1048
T1106
T1090 JD1052 JD1053
JD1049
JD1055
T1091-1 T1105
JD1051 JD1066 T1106
T1101
JD1050
T1089 T1087 T1089
T1087
T1082
T1082 T1078
JD1043
1123
JD1042
T1112
T1087
T1113
JDC1002
JD1092 T1087
104 JD1074 T1103 JD1040
T1102
JD1036 JD1070
JD1069
T1113-1 JD1072
T1087
T1087
JDC1034
JD1094
JDC1003
JDC1033
1
