Desoutter Sh500-lr330-s90-a13s Angle Nutrunner User Manual

Desoutter Sh500-lr330-s90-a13s Angle Nutrunner User Manual

Desoutter SH500-LR330-S90-A13S Angle Nutrunner User Manual
Angle Nutrunner

Warning Icon WARNING
TO REDUCE THE RISK OF INJURY, BEFORE USING OR SERVICING TOOL, READ AND UNDERSTAND THE FOLLOWING INFORMATION AS WELL AS SEPARATELY PROVIDED SAFETY INSTRUCTIONS (ITEM NUMBER: 2050502163)

Copyright
© Copyright 2022, Desoutter HP2 7SJ UK. All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.

Statement of use
This product is designed for installing and removing threaded fasteners in wood, metal and plastic. No other use permitted. For professional use only. The use of spare parts/accessories other than those originally supplied by the manufacturer may result in a drop in performance and/or increased maintenance/noiselevel/vibrations, and as the result, the full cancellation of the manufacturer’s liability.

Installation

Air quality

  • For optimum performance and maximum machine life we recommend use of compressed air with a dew point between +2°C and +10°C. Installation of a refrigeration-type air dryer is recommended.
  • Use a separate air filter to remove solid particles larger than 30 microns and more than 90 % of water, installed as close as possible to the machine and prior to any other air preparation unit. Blow out the hose before connecting.
  • The compressed air must contain a small quantity of oil. We strongly recommend that you install a oil-fog lubricator to be set normally at 3-4 drops(50mm3 )/m3 air consumption for long cycle running tools, or a single-point lubricator for short cycle running tools.
  • Regarding lubrication free tools it is, at the customers option, no disadvantage if the compressed air contains a small quantity of oil as supplied from a lubricator. An exception is turbine tools that should be kept oil free. (For further information please see Air Line Accessories in our main catalogue.)

Compressed air connection

  • The machine is designed for a working pressure of 6–7 bar = 600–700 kPa = 87–102 psi.
  • Blow out the hose before connecting.

Handling

Tightening torque
For accurate operation and safety, the tightening torque of the nut runner must be set correctly in relation to the screw joint. Check the tightening torque given to the joint in question. The tightening torque is adjusted by altering the tension of the clutch spring. Turn the protection ring until the hole in the clutch housing is free. Then turn the out going spindle until you can see the keyhole in the adjustment washer. Turn the adjustment key clockwise to decrease and anticlockwise to increase the torque. After the adjustment, turn the protective ring back again.

WARNING
NEVER CONNECT A PART ASSEMBLED TOOL TO THE AIR SUPPLY. THE ROTOR BLADES IN THIS TOOL HAVE A PTFE CONTENT. THE NORMAL HEALTH AND SAFETY RECOMMENDATIONS CONCERNING PTFE MUST BE OBSERVED WHEN HANDLING THESE ROTOR BLADES.

  • DO NOT SMOKE.
  • MOTOR COMPONENTS MUST BE WASHED WITH CLEANING FLUID AND NOT BLOWN CLEAR WITH AN AIR LINE.
  • THE SILENCER MUST BE REPLACED WHEN DIRTY, DO NOT CLEAN AND RE-USE.
  • WASH HANDS BEFORE COMMENCING ANY OTHER ACTIVITY

Maintenance

  • All torque figures ± 10%.
  • When disposing of components, lubricants, etc …ensure that the relevant safety procedures are carried out.
  • Overmold should be wiped clean with a general purpose, nonaggressive degreasant.

For maximum performance
It is important to lubricate regularly to get maximum performance and trouble-free operation. The motor should be lubricated with oil; i.e. drops of oil can be dropped either into the compressed air or directly into the air inlet. The trigger, planetary gears, needle bearings and ball bearings should be lubricated with grease during the regular overhaul of the machine. The angle gear and clutch must be lubricated using grease that contains molybdenum disulphide: Molykote BR2 Plus, for example, or an equivalent brand. Use lubricants of good quality. The oils and greases mentioned in the table are examples of lubricants which are recommended.

Rust protection and internal cleaning
Water in the compressed air, dust and wear particles cause rust and sticking of vanes, valves etc. An air filter should be installed close to the machine (see “Air quality”).

Reporting, RE – signal
Reporting (RE) machines supply an air signal that can be connected to a monitoring instrument that counts the number of approved tightening and detects premature shut-off and rehits and other irregularities.

Service instructions
Overhaul and preventive maintenance is recommended at regular intervals once per year or after maximum 250.000 tightening depending on which occurs sooner. More frequent overhaul may be needed, if used at high torque and long tightening times. If the machine not is working properly, it should immediately be taken away for inspection. The strainer at the air inlet and the exhaust silencer should be cleaned frequently or replaced in order to prevent clogging, which decreases the capacity. At the overhauls, all parts should be cleaned accurately and defective or worn parts (i.e. O-rings, vanes) should be replaced.

Disassembling/assembling
It is important that the machines threaded connections are tightened properly; i.e. in accordance with the specifications on the exploded views.

Lubricate o-rings and threaded connections with grease before assembling.

Cleaning
Clean all parts thoroughly in white spirit or similar cleaning agent. To prevent clogging and decreased power, it could be necessary to clean the strainer (if used) and the exhaust filter between the overhauls.

Inspection
After the cleaning, inspect all parts. Damaged and worn parts should be replaced.

Lubrication
Lubricate specially gears, valve and clutch with grease containing molybdenum disulphide (e.g. Molykote BR2 Plus). Please see exploded views and fig. under Service instructions.

Grease Guide

BPCastrol Esso08MobilShellTexaco MolycoteLubricating EngineersEnergrease LS-EP2 Spheerol EP L2 Beacon EP2 Rembrandt EP2Mobilegrease XHP 222Alvania EP2 Multifak EP2BR2 PlusAlmagard­3752Energol E46Arox EP46 Chopin 46Almo oil 525Tonna R32 Aries 32

Spare parts
Parts without ordering number are not delivered separately for technical reasons. The use of other than genuine Desoutter replacement parts may result in decreased tool performance and increased maintenance and may, at the company option, invalidate all warranties.

Technical data

Rated speed and Torque range
Rated speed (Rpm)330
Torque range (Nm)25-50
Noise and vibration emission
Noise (according to EN ISO 15744)dB(A)
Measured sound pressure levelNoisepressure-volume
Determined sound power levelSpread in method and production3
Vibration (according to ISO 8662-7)m/s2
Measured vibration value<2.5
Spread in method and production

Declaration of noise and vibration emission
All values are current as of the date of this publication. For the latest information please visit www.desouttertools.com.These declared values were obtained by laboratory type testing in accordance with the stated standards and are suitable for comparison with the declared values of other tools tested in accordance with the same standards. These declared values are not adequate for use in risk assessments and values measured in individual work places may be higher. The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well upon the exposure time and the physical condition of the user. We, Desoutter, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control. This tool may cause hand-arm vibration syndrome if its use is not adequately managed. An EU guide to managing hand-arm vibration can be found at http://www.humanvibration.com/EU/VIBGUIDE.htm We recommend a programme of health surveillance to detect early symptoms which may relate to noise or vibration exposure, so that management procedures can be modified to help prevent future impairment.

EC DECLARATION OF CONFORMITY
We, Desoutter, 37 Mark road, Hemel Hempstead, Herts-UK, HP27BW, +44 (0) 1442 838999 declare under our sole responsibilitythat our product (with type and serial number, see front page) andin combination with our accessories, to which this declarationrelates is in conformity with the appropriate standard(s):

EN ISO 11148-6: 2010
and in accordance with the following directive(s):
2006/42/EC
Machinery DirectiveOrigin of the product: SwedenTechnical
file available from EU headquater.CP
38 rue Bobby Sands – BP 1027344818 Saint Herblain –
France+33 (0) 2 40 80 20 00Saint Herblain, 20/06/2012B.Blanchet,
General Manager Signature of issuer

Desoutter Warranty

  1. This Desoutter product is guaranteed against defective workmanship or materials, for a maximum period of 12 months following the date of purchase from Desoutter or its agents, provided that its usage is limited to single shift operation throughout that period. If the usage rate exceeds that of single shift operation, the warranty period shall be reduced on a pro rata basis.
  2. If, during the warranty period, the product appears to be defective in workmanship or materials, it should be returned to Desoutter or its agents, together with a short description of the alleged defect. Desoutter shall, at its sole discretion, arrange  to repair or replace free of charge such items as are deemed faulty by reason of defective workmanship or materials.
  3. This warranty ceases to apply to products which have been abused, misused or modified, or which have been repaired using other than genuine Desoutter spare parts or by someone other than Desoutter or its authorized service agents.
  4. Should Desoutter incur any expense correcting a defect resulting from abuse, misuse, accidental damage or unauthorized modification, they will require that such expense shall be defrayed in full.
  5. Desoutter accepts no claim for labour or other expenditure made upon defective products.
  6. Any direct, incidental or consequential damages whatsoever arising from any defect are expressly excluded.
  7. This warranty is given in lieu of all other warranties, or conditions, expressed or implied, as to the quality, merchantability or fitness for any particular purpose.
  8. No one, whether an agent, servant or employee of Desoutter, is authorized to add to or modify the terms of this limited warranty in any way.

Angle head
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-26)2050 5032 131Angle head, compl.1/2” sq.
22050 5100 131Nut
32050 5100 231Circlip
42050 5101 131Washer
52050 5100 331Ball bearing61901
61ShimNote: The same shims which were originally assembled have to be used again after service.
72050 5102 331Sleeve
82050 5102 431Spacer
92050 5101 531Spacer
102050 5101 631Needle bearingF1720
112050 5100 631Ring
122050 5030 331Nut
13(14-16)2050 5139 631Angle head, kit
142050 5102 531Lock ring
152050 5102 631Protective ring
161Angle head
171Needle bearingBK 1012
18(19-26)2050 5140 631Angle gear, compl.
191Pinion gear
201Bevel gear
212050 5101 831Spring
222050 5101 931Retainer pin
232050 5102 031PinFRP1.5×12
242050 5102 1314Ball5 mm
251O-ring17.1×1.6 / Service kit 2050 5140 53
262050 5102 231Nut
274595 431Ball4 mm

Gear
Instruction

Ref. No.Ordering No.QtyDescriptionRemark! Included in Service kit
1(2-6)2050 5105 031Planet shaft. compl.=4.54
21Planet shaft
32050 5105 236Washer
42050 5104 9348Bearing needle1×6.8
52050 5105 333Gear wheelz = 13
62050 5105 133Axle pin
72050 5030 531Casingz = 39
82050 5104 331Ball bearing6002-Z
94500 931Lock ringI 32×1.2V

Clutch
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-3)2050 5139 531Driver, compl.
21O-ring13×1 / Service kit 2050 5140 53
31Driverz = 11
42050 5107 131Clutch
51Stop pinService kit 2050 5140 53
61SpringService kit 2050 5140 53
7(8-10)2050 5139 431Coupling ring, compl.
83RollerService kit 2050 5140 53
91Ring
101Coupling ring
112050 5106 732Guide ring
122050 5107 031CirclipH11x1
132050 5106 931Spacer
142050 5106 831Clutch spring
15(16-17)2050 5139 331Adjustment kit
161Adjustment washer
171Interlocking disc

Clutch casing and gear
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 5162 531Cover
24507 232O-ring32,1×1,6
32050 5162 431Clutch housing
42050 5107 932Lock ring28×1.2V
52050 5107 831Ball bearing6001-ZY
6(7-13)2050 5601 031Planetary gear
72050 5100 231CirclipSgA12
81Planet shaft
92050 5107 631Spring
102050 5105 231Washer
112050 5107 531CirclipSgh9
122050 5107 433Needle bearingK4x7x7
132050 5107 333Gear wheelz = 19
142050 5107 231Washer
152050 5078 531Adjustment keyAccessory included

Motor
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-12)2050 5108 631Motor, compl.
21Ball bearing625-2Z / Service kit 2050 5140 53
31Retainer pinService kit 2050 5140 53
41SpringService kit 2050 5140 53
52050 5108 731End plate
64498 031PinCP2x6
72050 5108 831Cylinder
82050 5108 931Rotorz = 9
92050 5342 131Vane kit5 pcs
104501 431KeyRK2x2x12
112050 5109 031End plate
121Ball bearing607-2Z / Service kit 2050 5140 53
132050 5109 132Cup spring31.5×12.2×1

Motor casing
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-8)2050 5139 731Reversing valve, compl.
22050 5031 431Reversing ring
32050 5109 531PinCP3x10
41O-ring23.5×1 / Service kit 2050 5140 53
51O-ring10.4×1 / Service kit 2050 5140 53
61O-ring2×1 / Service kit 2050 5140 53
71Reversing valve
81O-ring26×1.2 / Service kit 2050 5140 53
92050 5109 631Valve seat
102050 5031 131Motor casing
112050 5109 231Spacer26x30x0.3
122050 5109 331CirclipSgH 16
13(14-16)2050 5139 831Valve, compl.
141Valve
151SpringService kit 2050 5140 53
161WasherBRB2.2×4.5 / Service kit 2050 5140 53
172050 5109 832Silencer

Back head and silencer
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-3)2050 5139 931Adapter, compl.With NPT-thread (for the US and Canada) 2050 5140 03
21AdapterG 1/4″
32050 5109 931O-ring11.1x 1.6
42050 5031 731Distributor
5(6-9)2050 5140 131Silencer, compl.
62FilterService kit 2050 5140 53
72050 5110 131Washer
82050 5110 231Silencer
94507 231O-ring32.1x 1.6
10(11-12)2050 5140 231Adapter, compl.
111Adapter
122050 5110 331O-ring17.5x 1.3
13(14-16)2050 5140 331Valve, compl.
141StrainerService kit 2050 5140 53
152050 5110 431Spring
161Valve
172050 5110 531Ring
182050 5110 631ScrewM5x5
192050 5031 531Back head
201O-ring17.5×1.3 (Also included in Reversing valve 2050 5139 73) / Service kit 2050 5140 53
21(22-24)2050 5140 431Lever, compl.
222050 5110 831Pin
231Lever
242050 5110 931Pin2.5×22

Optional accessories
Instruction

Ref. No.Ordering No.QtyDescription                           Remark / Included in Service kit
1(2-6)2050 5017 531Kit, RE-signal
22050 5088 831Hose
32050 5110 131Washer
42050 5111 032Filter
52050 5111 131Silencer
62050 5111 231Lock ring

Exhaust hose
Instruction

Ref. No.Ordering No.QtyDescription                           Remark / Included in Service kit
14598 131Exhaust hose

Suspension yoke
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-6)2050 5111 531Suspension yoke, compl.Swivel
22050 5111 631Spring
32050 5111 7322Ball
42050 5111 832Spring
51Inner ring
61Outer ring

Suspension yoke
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 5111 331Suspension yoke, compl.

Protective cover
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-3)2050 5018 231Proctective cover, compl.
22050 5111 434Strap
31Protective cover

Quick change retainer pin
Instruction

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 5112 931Quick change retainer pin

Service Kits

Service Kit 2050 5140 53
Ordering No. 2050 5140 53

Ordering No.QtyDescriptionRemark / Included in Service kit
1Washer2,2×4,5 FZ
1Ball bearing607-2Z
1Ball bearing625-2Z
1O-ring2×1
1O-ring13×1,2
1O-ring21,6×1,6
2O-ring17,5×1,3
1O-ring17,1×1,6
1O-ring27,1×1,6
1O-ring26×1,2
1O-ring10,4×1
1O-ring23,5×1
2O-ring32,1×1,6
1Spring
1Strainer
1Spring
3Roller
1Catch
1O-ring13×1
5Vane
2Filter
1Spring

1

Tap

Kit for a variety of products. Some parts might remain unused.

Service instructions

Tightening of threaded connections
The tightening torques indicated in the exploded views list are established to achieve the correct clamping force and preventing the parts from coming loose. At service these parts must be able to open up without being destroyed. In special circumstances (depending on application and usage) the parts may however come loose after some time of operation. In such cases the torque could be increased 10-20% and if necessary some type of low or medium threadlocking fluid could also be applied.
Instruction

Diagram, RE – signal
Instruction

With the RE-signal Kit an air pressure signal will be supplied, which can be connected to a control unit to count the number of tightening and to detect premature and rehits.

Check of valve position
Instruction

Instructions for vane motor

Dismantling
Instruction

Dismantling tool Mandrel A
Instruction

Ordering No. 0 D0 CFor tool
4509 73
4509 63
263020.525.5SH70/SH150/SH200/SH280 SH420/SHSO0/SH700/SH850SH1200/SH2000

Inspection and lubrication
Instruction

Assembly

Instruction

Assembly tool Mandrel B
Instruction

11,1.411IKjFor tool:Rear bearing
Ordering No.0 D0 CFront bearing
2050 51453321.512.5SH70/SH150 SH200/SH280 SH420/SHSO0 SH700/SH850SH1200/SH2000
4511 6315.55.2SH70/SH150 SH200/SH280 SH420/SHSO0 SH700/SH850
4595 9325.510.5SH1200/SH2000

Static measurement / Dynamic measurement
Instruction

Part NumberModelTransducerThread
615 910 927 0ACS5.01ST4001M5
615 910 928 0ACS6.05ST4005M6
615 910 929 0ACS6.10ST4010M6
615 910 930 0ACS8.05ST4005M8
615 910 931 0ACS8.10ST4010M8
615 910 932 0ACS10.10ST4010M10
615 910 933 0ACS10.50ST4050M10
615 910 934 0ACS10.50ST4050M12
615 910 935 0ACS10.50ST4050M16
Stationary Transducer
Part NumberModelTorque Range NmTorque Range ft.lb
615 165 141 0ST40011-150,7-11,1
615 165 142 0ST40055-703,7-51,6
615 165 143 0ST401010-1507,4-110,5
615 165 144 0ST405050-70036,8-516

In Static as well as Dynamic measurement, it is advised to double check by the use of a Dial Indicating Torque Wrench* (direct reading) or a Torsion Static Torque Wrench** (connected to the Delta 4000 or Sigma 2001).
For further information regarding our complete measurement range, see our general catalogue.

Torque Transducer

Part NumberModelTorque Range NmTorque Range ft.lb
615 165 211 0DRT 4 H 201,5-201,11-14,7
615 165 212 0DRT 4 Sq 201,5-201,11-14,7
615 165 213 0DRT 4 Sq 251,8-251,33-18,4
615 165 214 0DRT 4 Sq 755,0-753,69-55,3
615 165 215 0DRT 4 Sq 18012,0-1808,85-132
615 165 216 0DRT 4 Sq 50035,0-50025,8-368

Dial Indicating Torque Wrenches*

Part NumberModelRange metricial
81972TW-130,5-13,5 Nm4-120 lbf in
81982TW-271-27 Nm1-20 lbf ft
81992TW-806-80 Nm5-60 lbf ft
82002TW-16010-160 Nm7,4-120 lbf ft
Torsion Static Torque Wrenches**
Part NumberModelTorque Range metricTorque Range imperial
615 165 146 0CD40011-15 Nm0,7-11 lbf in
615 165 147 0CD40055-70 Nm3,7-51,6 lbf ft
615 165 148 0CD401010-150 Nm7,4-110,5 lbf ft
615 165 149 0CD405050-700 Nm36,8-516 lbf ft
615 165 150 0CD4101100-1500 Nm73,7-1105 lbf ft

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals