Desoutter Sh150-lr580-s90-a10s Angle Nutrunner User Manual

Desoutter Sh150-lr580-s90-a10s Angle Nutrunner User Manual

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Desoutter SH150-LR580-S90-A10S Angle Nutrunner

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-PRODUCT

Product Information:

Product Name: Angle Nutrunner
Model: SH150-LR580-S90-A10S
Part Number: 2050534953
Issue Number: 4
Series Number: C
Date: 2022-12
Manufacturer: Desoutter Tools

Usage Instructions:

Statement of Use:
This product is designed for installing and removing threaded fasteners in wood, metal, and plastic. No other use is permitted.
It is intended for professional use only. The use of spare parts or accessories other than those originally supplied by the manufacturer may result in a drop in performance and/or increased maintenance, noise level, vibrations, and can void the manufacturer’s liability.

Installation:

  1. Before installation, read and understand all safety instructions provided.
  2. Ensure the nut runner is suitable for the specific screw joint you are working with.
  3. Check the recommended tightening torque for the joint in question.

Handling:

  1. Adjust the tightening torque of the nut runner according to the screw joint requirements.
  2. To adjust the tightening torque:
    1. a. Turn the protection ring until the hole in the clutch housing is free.
    2. b. Turn the outgoing spindle until the keyhole in the adjustment washer is visible.
    3. c. Use the adjustment key to turn clockwise to decrease torque or anticlockwise to increase torque.
    4. d. After adjustment, turn the protective ring back to its original position.
  3. Never connect a part-assembled tool to the air supply.
  4. Follow all health and safety recommendations when handling the rotor blades, which contain PTFE (Polytetrafluoroethylene).

Maintenance:

  1. Use a non-aggressive degreasant for cleaning and maintenance.
  2. Regularly lubricate the motor with oil by adding drops of oil either into the compressed air or directly into the air inlet.
  3. During regular machine overhaul, lubricate the trigger, planetary gears, needle bearings, and ball bearings with grease.
  4. Lubricate the angle gear and clutch using grease that contains molybdenum disulphide, such as Molykote BR2 Plus or an equivalent brand.
  5. Use lubricants of good quality recommended by the manufacturer.

Note: Always refer to the complete user manual and separate safety instructions (item number: 2050502163) provided by the manufacturer for detailed information and specific guidelines.

WARNING
TO REDUCE THE RISK OF INJURY, BEFORE USING OR SERVICING TOOL, READ AND UNDERSTAND THE FOLLOWING INFORMATION AS WELL AS SEPARATELY PROVIDED SAFETY INSTRUCTIONS (ITEM NUMBER: 2050502163)

Copyright
© Copyright 2022, Desoutter HP2 7SJ UK. All rights reserved.
Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.

Statement of use
This product is designed for installing and removing threaded fasteners in wood, metal and plastic. No other use permitted. For professional use only. The use of spare parts/accessories other than those originally supplied by the manufacturer may result in a drop in performance and/or increased maintenance/noise level/vibrations, and as the result, the full cancellation of the manufacturer’s liability.

Installation

Air quality

  • For optimum performance and maximum machine life we recommend use of compressed air with a dew point between +2°C and +10°C. Installation of a refrigeration-type air dryer is recommended.
  • Use a separate air filter to remove solid particles larger than 30 microns and more than 90 % of water, installed as close as possible to the machine and prior to any other air preparation unit. Blow out the hose before connecting.
  • The compressed air must contain a small quantity of oil. We strongly recommend that you install a oil-fog lubricator to be set normally at 3-4 drops(50mm3)/m3 air consumption for long cycle running tools, or a single-point lubricator for short cycle running tools.
  • Regarding lubrication free tools it is, at the customers option,no disadvantage if the compressed air contains a small quantity of oil as supplied from a lubricator. An exception is turbine tools that should be kept oil free. (For further information please see Air Line Accessories in our main catalogue.)

Compressed air connection

  • The machine is designed for a working pressure of 6–7 bar = 600–700 kPa = 87–102 psi.
  • Blow out the hose before connecting.
Handling

Tightening torque

  • For accurate operation and safety, the tightening torque of the nut runner must be set correctly in relation to the screw joint. Check the tightening torque given to the joint in question.
  • The tightening torque is adjusted by altering the tension of the clutch spring. Turn the protection ring until the hole in the clutch housing is free. Then turn the out going spindle until you can see the keyhole in the adjustment washer. Turn the adjustment key clockwise to decrease and anticlockwise to increase the torque.
  • After the adjustment, turn the protective ring back again.

WARNING
NEVER CONNECT A PART ASSEMBLED TOOL TO THE AIR SUPPLY. THE ROTOR BLADES IN THIS TOOL HAVE A PTFE CONTENT. THE NORMAL HEALTH AND SAFETY RECOMMENDATIONS CONCERNING PTFE MUST BE OBSERVED WHEN HANDLING THESE ROTOR BLADES.

  • DO NOT SMOKE.
  • MOTOR COMPONENTS MUST BE WASHED WITH CLEANING FLUID AND NOT BLOWN CLEAR WITH AN AIR LINE.
  • THE SILENCER MUST BE REPLACED WHEN DIRTY, DO NOT CLEAN AND RE-USE.
  • WASH HANDS BEFORE COMMENCING ANY OTHER ACTIVITY

Maintenance

  • All torque figures ± 10%.
  • When disposing of components, lubricants, etc …ensure that the relevant safety procedures are carried out.
  • Overmold should be wiped clean with a general purpose,nonaggressive degreasant.

For maximum performance

  • It is important to lubricate regularly to get maximum performance and trouble-free operation. The motor should be lubricated with oil; i.e. drops of oil can be dropped either into the compressed air or directly into the air inlet.
  • The trigger, planetary gears, needle bearings and ball bearings should be lubricated with grease during the regular overhaul of the machine.
  • The angle gear and clutch must be lubricated using grease that contains molybdenum disulphide: Molykote BR2 Plus, for example, or an equivalent brand.
  • Use lubricants of good quality. The oils and greases mentioned in the table are examples of lubricants which are recommended.

Rust protection and internal cleaning

  • Water in the compressed air, dust and wear particles cause rust and sticking of vanes, valves etc. An air filter should be installed close to the machine (see “Air quality”).

Reporting, RE – signal

  • Reporting (RE) machines supply an air signal that can be connected to a monitoring instrument that counts the number of approved tightening and detects premature shut-off and rehits and other irregularities.

Service instructions

  • Overhaul and preventive maintenance is recommended at regular intervals once per year or after maximum 250.000 tightening depending on which occurs sooner. More frequent overhaul may be needed, if used at high torque and long tightening times. If the machine not is working properly, it should immediately be taken away for inspection.
  • The strainer at the air inlet and the exhaust silencer should be cleaned frequently or replaced in order to prevent clogging, which decreases the capacity.
  • At the overhauls, all parts should be cleaned accurately and defective or worn parts (i.e. O-rings, vanes) should be replaced.

Disassembling/assembling
It is important that the machines threaded connections are tightened properly; i.e. in accordance with the specifications on the exploded views.
A Lubricate o-rings and threaded connections with grease before assembling.

Cleaning
Clean all parts thoroughly in white spirit or similar cleaning agent.
To prevent clogging and decreased power, it could be necessary to clean the strainer (if used) and the exhaust filter between the overhauls.

Inspection
After the cleaning, inspect all parts. Damaged and worn parts should be replaced.

Lubrication
Lubricate specially gears, valve and clutch with grease containing molybdenum disulphide (e.g. Molykote BR2 Plus). Please see exploded views and fig. under Service instructions.

Grease Guide

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-1

Spare parts

Parts without ordering number are not delivered separately for technical reasons.
The use of other than genuine Desoutter replacement parts may result in decreased tool performance and increased maintenance and may, at the company option, invalidate all warranties.

Technical data

Rated speed and Torque range

Rated speed (Rpm)560
Torque range (Nm)7-15
Noise and vibration emission 
Noise (according to EN ISO 15744)dB(A)
Measured sound pressure level80
Determined sound power level

Spread in method and production

 

3

  
Vibration (according to ISO 8662-7)m/s2
Measured vibration value<2.5
Spread in method and production

Declaration of noise and vibration emission

All values are current as of the date of this publication. For the latest information please visit www.desouttertools.com.These declared values were obtained by laboratory type testing in accordance with the stated standards and are suitable for comparison with the declared values of other tools tested in accordance with the same standards. These declared values are not adequate for use in risk assessments and values measured in individual work places may be higher. The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well upon the exposure time and the physical condition of the user.
We, Desoutter, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control. This tool may cause hand-arm vibration syndrome if its use is not adequately managed. An EU guide to managing hand-arm vibration can be found at http://www.humanvibration.com/EU/VIBGUIDE.htm We recommend a programme of health surveillance to detect early symptoms which may relate to noise or vibration exposure, so that management procedures can be modified to help prevent future impairment.

EC DECLARATION OF CONFORMITY
We, Desoutter, 37 Mark road, Hemel Hempstead, Herts-UK,HP27BW, +44 (0) 1442 838999 declare under our sole responsibilitythat our product (with type and serial number, see front page) andin combination with our accessories, to which this declarationrelates is in conformity with the appropriate standard(s):
EN ISO 11148-6: 2010 and in accordance with the following directive(s): 2006/42/EC
Machinery DirectiveOrigin of the product: SwedenTechnical file available from EU headquater.CP 38 rue Bobby Sands – BP 1027344818 Saint Herblain –
France+33 (0) 2 40 80 20 00Saint Herblain, 20/06/2012B.Blanchet,General Manager
Signature of issuer

Desoutter Warranty

  1. This Desoutter product is guaranteed against defective workmanship or materials, for a maximum period of 12 months following the date of purchase from Desoutter or its agents, provided that its usage is limited to single shift operation throughout that period. If the usage rate exceeds that of single shift operation, the warranty period shall be reduced on a pro rata basis.
  2. If, during the warranty period, the product appears to be defective in workmanship or materials, it should be returned to Desoutter or its agents, together with a short description of the alleged defect. Desoutter shall, at its sole discretion, arrange to repair or replace free of charge such items as are deemed faulty by reason of defective workmanship or materials.
  3. This warranty ceases to apply to products which have been abused, misused or modified, or which have been repaired using other than genuine Desoutter spare parts or by someone other than Desoutter or its authorized service agents.
  4. Should Desoutter incur any expense correcting a defect resulting from abuse, misuse, accidental damage or unauthorized modification, they will require that such expense shall be defrayed in full.
  5. Desoutter accepts no claim for labour or other expenditure made upon defective products.
  6. Any direct, incidental or consequential damages whatsoever arising from any defect are expressly excluded.
  7. This warranty is given in lieu of all other warranties, or conditions, expressed or implied, as to the quality, merchantability or fitness for any particular purpose.
  8. No one, whether an agent, servant or employee of Desoutter, is authorized to add to or modify the terms of this limited warranty in any way.

Exploded views/tables

Angle head

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-2

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-18)2050 5162 031Angle head, compl.3/8″sq
22050 5151 631Nut 
32050 5153 831CirclipSgA 9
42050 5151 731Ball bearing609
52050 5154 731Spacer 
62050 5154 831Needle bearingHK1212
72050 5038 331Nut 
82050 5154 931Angle head 
92050 5155 031Needle bearingBK0609
10(11-18)2050 5142 931Angle gear, compl.i=1.18
111Pinion gear 
121Bevel gear 
134526 031Retainer pin 
144513 131Spring 
152050 5100 931PinFRP1.5×8
164503 2314Ball3 mm
171O-ring12.5×1.1 / Service kit 2050 5141 63
182050 5155 131Nut 
194595 431Ball4 mm

Gear

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-3

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-7)2050 5156 331Planet shaft, compl.i=3.81
22050 5104 633Axle pin 
32050 5104 736Washer 
42050 5156 433Gear wheelz = 14
52050 5156 5339Bearing needle1×5.8
61Planet shaft 
72050 5156 631Lock ringWR 14
82050 5161 831Gear rimz = 45
92050 5156 731Ball bearing61803
102050 5156 831Lock ringBR 26×1.2

Clutch casing and gear

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-4

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 5157 231Washer 
2(3-9)2050 5143 031Planetary geari = 7,42
32050 5157 833Gear wheelz = 18
42050 5107 433Needle bearingK4x7x7
52050 5107 531CirclipSgh9
62050 5157 931Spacer 
72050 5107 631Spring 
81Planet shaft 
92050 5100 231CirclipSgA12
102050 5037 931Casingz = 45
112050 5107 831Ball bearing6001-Z
122050 5107 931Lock ringI 28×1.2V
132050 5038 231Protective ring 
14(15-16)2050 5142 531Adjustment kit 
151Interlocking disc 
161Adjustment washer 
172050 5106 831Clutch spring 
182050 5157 731Guide ring 
192050 5142 431Coupling ring, compl. 
201Coupling ring 
211Ring 
223RollerService kit 2050 5141 63
231SpringService kit 2050 5141 63
241Stop pinService kit 2050 5141 63
252050 5142 331Clutch 
26(27-28)2050 5143 231Driver, compl.z=16
271Driver 
281O-ring15×1 / Service kit 2050 5141 63
292050 5078 531Adjustment keyAccessory included

Motor

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-5

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-12)2050 5159 231Motor, compl. 
21Ball bearing625-Z / Service kit 2050 5141 63
31Retainer pinService kit 2050 5141 63
41SpringService kit 2050 5141 63
52050 5159 331End plate 
64498 031PinCP2x6
72050 5159 431Cylinder 
82050 5159 531Rotorz = 7
92050 5342 031Vane kit5 pcs
104501 331KeyRK2x2x10
112050 5159 631End plate 
121Ball bearing607 / Service kit 2050 5141 63
132050 5159 732Cup spring28×12.2×1

Motor casing and shut off valve

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-6

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 5109 231Spacer26x30x0.3
22050 5109 331CirclipSgH16
3(4-6)2050 5141 731Valve, compl. 
41Valve 
51SpringService kit 2050 5141 63
61WasherBRB2.2×4.5 / Service kit 2050 5141 63
7(8-13)2050 5141 831Reversing valve, compl. 
82050 5031 431Reversing ring 
92050 5109 531PinCP3x10
102O-ring23.5×1 / Service kit 2050 5141 63
111O-ring10.4×1 / Service kit 2050 5141 63
121O-ring2×1 / Service kit 2050 5141 63
131Reversing valve 
142050 5159 831Valve seat 
152050 5161 731Motor casing 
162050 5160 031Silencer 

Back head and silencer

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-7

 

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
1(2-3)2050 5139 931Adapter, compl.With NPT-thread (for the US and Canada) 2050 5140 03
21AdapterG 1/4″
32050 5109 931O-ring11.1x 1.6
42050 5031 731Distributor 
5(6-8)2050 5143 431Silencer, compl. 
61FilterService kit 2050 5141 63
71Silencer 
84507 231O-ring32.1x 1.6
9(10-11)2050 5140 231Adapter, compl. 
101Adapter 
112050 5110 331O-ring17.5x 1.3
12(13-15)2050 5140 331Valve, compl. 
131StrainerService kit 2050 5141 63
142050 5110 431Spring 
151Valve 
162050 5110 531Ring 
172050 5110 631ScrewM5x5
182050 5031 531Back head, compl. 
192050 5110 331O-ring17.5x 1.3
20(21-23)2050 5140 431Lever, compl. 
212050 5110 831Pin 
221Lever 
232050 5110 931Pin2.5×22
 4539 731Hose nippleG 1/4″, for 10 mm (3/8″) hose. Accessory included

Optional accessories

RE – kit

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-8

Ref. No.Ordering No.QtyDescription                           Remark / Included in Service kit
1(2-6)2050 1142 521Kit, RE-signal
22050 5088 831Hose
32050 5111 031Filter
42050 5160 132Silencer
51O-ring
62050 5111 231Lock ring

Exhaust hose

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-9

Suspention yoke

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-10

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 5163 231Suspention yoke, compl. 

Protective cover

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-11

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 1142 621Protective cover 

Quick change retainer pin

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-12

Ref. No.Ordering No.QtyDescriptionRemark / Included in Service kit
12050 5112 831Quick change retainer pin 

Service Kits

Service Kit (2050 5141 63)
Ordering No. 2050 5141 63

Ordering No.QtyDescriptionRemark / Included in Service kit
1Washer2,2×4,5 FZ
1Ball bearing607-2Z
1Ball bearing625-2Z
1O-ring2×1
1O-ring13×1,2
1O-ring17,5×1,3
1O-ring15×1
1O-ring12,1×1,6
1O-ring18,1×1,6
1O-ring12,5×1,1
1O-ring10,4×1
2O-ring23,5×1
1Spring 
1Strainer 
1Spring 
3Roller 
1Catch 
1Catch 
5Vane 
2Filter 
1Spring 
1Tap 

Kit for a variety of products. Some parts might remain unused.

Service instructions

Tightening of threaded connections
The tightening torques indicated in the exploded views list are established to achieve the correct clamping force and preventing the parts from coming loose. At service these parts must be able to open up without being destroyed. In special circumstances (depending on application and usage) the parts may however come loose after some time of operation. In such cases the torque could be increased 10-20% and if necessary some type of low or medium thread-locking fluid could also be applied.

Example

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-13

Diagram, RE – signal

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-14

With the RE-signal Kit an air pressure signal will be supplied, which can be connected to a control unit to count the number of tightening and to detect premature and rehits.

Check of valve position

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-15

Instructions for vane motor

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-16

Inspection and lubrication

(R) = To be replaced at every overhaul (included in Service Kit)

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-17

Assembly

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-18

Static measurement / Dynamic measurement

Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-19

Joint Simulator for Static Transducer

Part NumberModelTransducerThread
615 910 927 0ACS5.01ST4001M5
615 910 928 0ACS6.05ST4005M6
615 910 929 0ACS6.10ST4010M6
615 910 930 0ACS8.05ST4005M8
615 910 931 0ACS8.10ST4010M8
615 910 932 0ACS10.10ST4010M10
615 910 933 0ACS10.50ST4050M10
615 910 934 0ACS10.50ST4050M12
615 910 935 0ACS10.50ST4050M16

Stationary Transducer

 

Part Number

 

Model

Torque

Range Nm

Torque

Range ft.lb

615 165 141 0ST40011-150,7-11,1
615 165 142 0ST40055-703,7-51,6
615 165 143 0ST401010-1507,4-110,5
615 165 144 0ST405050-70036,8-516

In Static as well as Dynamic measurement, it is advised to double check by the use of a Dial Indicating Torque Wrench* (direct reading) or a Torsion Static Torque Wrench** (connected to the Delta 4000 or Sigma 2001).
For further information regarding our complete measurement range, see our general catalogue.

Torque Transducer

 

Part Number

 

Model

Torque

Range Nm

Torque

Range ft.lb

615 165 211 0DRT 4 H 201,5-201,11-14,7
615 165 212 0DRT 4 Sq 201,5-201,11-14,7
615 165 213 0DRT 4 Sq 251,8-251,33-18,4
615 165 214 0DRT 4 Sq 755,0-753,69-55,3
615 165 215 0DRT 4 Sq 18012,0-1808,85-132
615 165 216 0DRT 4 Sq 50035,0-50025,8-368

Dial Indicating Torque Wrenches

 

 

Part Number

 

 

Model

 

Torque Range metric

Torque Range imper- ial
81972TW-130,5-13,5 Nm4-120 lbf in
81982TW-271-27 Nm1-20 lbf ft
81992TW-806-80 Nm5-60 lbf ft
82002TW-16010-160 Nm7,4-120 lbf ft

Torsion Static Torque Wrenches

 

Part Number

 

Model

Torque Range metricTorque Range imperial
615 165 146 0CD40011-15 Nm0,7-11 lbf in
615 165 147 0CD40055-70 Nm3,7-51,6 lbf ft
615 165 148 0CD401010-150 Nm7,4-110,5 lbf ft
615 165 149 0CD405050-700 Nm36,8-516 lbf ft
615 165 150 0CD4101100-1500 Nm73,7-1105 lbf ft
  1. EU DECLARATION OF CONFORMITY
  2. We :
    Ets Georges Renault
    38 rue Bobby Sands – BP 10273
    44818 Saint Herblain – France
  3. Technical file available from EU headquarter.
    P.Roussy, R&D Manager
    Ets Georges Renault
    38 rue Bobby Sands – BP 10273
    44818 Saint Herblain – France
  4. declare under our sole responsibility that the product(s):
    PNEUMATIC SCREWDRIVER
  5. Machine type(s) :Desoutter-SH150-LR580-S90-A10S-Angle-Nutrunner-20
  6. Origin of the product : Sweden
  7. is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating :
  8. to “Machinery” 2006/42/EC (17/05/2006)
  9. applicable harmonized standard(s) :
    EN ISO 11148-6:2012
  10. NAME and POSITION of issuer :
    Pascal ROUSSY
  11. Place & Date : Saint-Herblain, 12/07/2022

www.desouttertools.com

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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