Kfi Products 101010 Fairlead Modular Bumper Instruction Manual

101010 Fairlead Modular Bumper

Product Information

Product NameFairlead Modular Bumper
Product TypeFront Bumper
Part Number101010
Hardware KitHK-300
Supporting ComponentReplacement Grill (PT# 101000)

Product Usage Instructions

Bumper Only Install (Wildcat)

  1. Install bumper end caps in bumper tube ends as shown in Figure
    1.
  2. Install bumper to replacement grill using the 5/16 bolts and
    nuts included in the hardware kit. See Figure 2.
  3. Tighten down all bolts.
  4. Install Replacement Grill (PT# 101000) and Bumper assembly. See
    Replacement Grill manual.

Bumper & Winch Mount Install

Note: The bolts need to be installed with the nuts to the roller
fairlead side as shown in Figure 4.

  1. Tighten all bolts.
  2. Install Bumper and Winch mount assembly to replacement grill as
    shown in Figure 5 using the hardware provided with your winch.
    Tighten Bolts.
  3. Install Replacement Grill (PT# 101000) and Bumper assembly. See
    Replacement Grill manual.
  4. Using the instructions provided with your winch, wire
    accordingly. See wiring page in Winch Bracket manual for wiring
    locations and specifics.

FAIRLEAD MODULAR BUMPER

Front Bumper

PART # 101010 Hardware Kit: HK-300

Needs Supporting Component

Kit Components:

Qty.

Part Description

1…………….. Front Bumper 4…………….. Bumper End Caps 4…………….. 5/16″-18 x 3/4″ Flange Bolt 4…………….. 5/16″-18 Flange Nut

INSTALLATION INSTRUCTIONS:
Bumper Only Install (Wildcat)
1. Install bumper end caps in bumper tube ends as shown in Figure 1. 2. Install bumper to replacement grill using the 5/16″ bolts and nuts
included in the hardware kit. See Figure 2. 3. Tighten down all bolts 4. Install Replacement Grill (PT# 101000) and Bumper assembly. See
Replacement Grill manual.
See page 2 for bumper and winch mount install.

“Figure 1”

“Figure 2″ Bumper Only Install
©2012 Copyright Kappers Fabricating, Inc. All rights reserved

Page 1 of 2

Bumper & Winch Mount Install
1. Install roller fairlead and bumper to winch bracket as shown in Figures 3&4. Standard Fairlead (4.875″ Bolt Pattern) The standard fairlead is installed in the bottom two fairlead holes (A) and the 5/16″ bolts and nuts are installed in the top two holes (B). See Figure 3. Note: The bolts need to be installed with the nuts to the roller fairlead side as shown in Figure 3. Wide Fairlead (6.6″ Bolt Pattern) The wide fairlead is installed in the top two fairlead holes (C) and the 5/16” bolts and nuts are installed in the bottom two holes (D). See Figure 4.
Note: The bolts need to be installed with the nuts to the roller “Figure 3” Standard Fairlead and Bumper Install
fairlead side as shown in Figure 4. 2. Tighten all Bolts 3. Install Bumper and Winch mount assembly to replacement
grill as shown in Figure 5 using the hardware provided with your winch. Tighten Bolts. 4. Install Replacement Grill (PT# 101000) and Bumper assembly. See Replacement Grill manual. 5. Using the instructions provided with your winch, wire accordingly. See wiring page in Winch Bracket manual for wiring locations and specifics.
“Figure 4” Wide Fairlead and Bumper Install

“Figure 5” Bumper and Winch Bracket Assembly Install
©2012 Copyright Kappers Fabricating, Inc. All rights reserved

Page 2 of 2

Documents / Resouces

Download manual
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