Breathesafe Tl4i Air Purification Unit Owner's Manual

Follow the suggested maintenance schedule provided in the manual
for all units. Please note that site conditions may affect the
schedule. Excludes high corrosion environments. Data download is
required to claim the 3-year warranty on the Brushless Blower
Motor.

Inspect and maintain the following critical parts as
required:

• BREATHESAFE air volume control may need adjusting annually
  after 8,000 hours of operation.
• Replace HEPA filter element (part number: 500000) when it is
  fully loaded. Vacuum out the housing before replacing the filter
  elements.
• Ensure the air intake is clear of any obstructions or
  debris.
• Check that the pressurizer blower is operational by feeling for
  air coming out of the discharge outlet.
• Inspect and maintain the filter frame assembly, mounts, seals,
  and filter housing as necessary.

Kit Part Number: 100015GA

+61 7 3276 7833 www.breathe-safe.com.au [email protected] 62 Mica Street, Carole Park, 4300, QLD

Parts and Service Manual
TL4I
HEPA H14 Air Purification Unit | Including SBS Air Volume Control

He

Controlled Document: M0001 Issue Date: 07/06/22 Revision: 2

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CONTENTS
INSTALLATION ………………………………… 1
SAFETY …………………………………………… 2
CRITICAL PARTS & MAINTENANCE SCHEDULE ………………………………………. 3
SPECIFICATIONS HIGH-CAPACITY HEPA PRESSURISER ………………………………….. 4
PARTS LIST ­ HEPA H14 AIR PURIFICATION UNIT ………………………… 5
PARTS LIST GA ………………………………… 6
PARTS LIST ­ PRESSURISER MOUNT…… 7 PARTS LIST ­ PIPING / DUCTING ……….. 8 PARTS LIST ­ PIN LOOMS & AIR PRESSURE PIPE ……………………………….. 9
INPRESS TL WARRANTY………………….. 10

Manufacturer Type Model Site Serial Number Cabin Pressure Max Set Auto Cabin Pressure

INSTALLATION OVERVIEW Various Enclosed cabin or electrical compartment TBA
TL4I – 200037

INSTALLATION

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WARNING
THE PRESSURISATION SYSTEM DESCRIBED IN THIS MANUAL HAS THE FOLLOWING AREAS WHICH MAY BE DANGEROUS IF NOT TREATED WITH
GREAT CARE.
QUALIFIED STAFF MUST WEAR THE CORRECT PERSONAL PROTECTIVE EQUIPMENT WHEN CLEANING AND SERVICING THIS UNIT DUE TO DUST AND FIBRES WHICH MAY BE CAUGHT BY THE STAGES OF AIR FILTRATION
DURING NORMAL UNIT OPERATION.
THE ELECTRICAL POWER SYSTEM IS SUPPLIED BY 12V DC OR 24V DC AND NO WORK SHOULD BE CARRIED OUT ON THE PRESSURISER SYSTEM WITHOUT THE CORRECT SAFE WORK PROCEDURES AND ELECTRICAL
SAFETY MEASURES BEING TAKEN, AND ALL RELEVANT CIRCUIT BREAKER OPENED TO ISOLATE THE CIRCUIT.
THE AIR FILTRATION SYSTEM MAY HAVE SEVERAL TYPES OF HIGH-SPEED ROTATING EQUIPMENT INSTALLED WITH VERY SHARP EDGES. ENSURE ALL
SAFETY GUARD ARE IN PLACE WHILE THE SYSTEM IS RUNNING.
Please be aware that HEPA filters cannot be cleaned and must be replaced at the end of their lifecycle or if filter media has been damaged.

SAFETY Particulate Behaviour
This is the length of time it takes for a particle to drop from a height of 1.5m in STILL air.
Warehouses and workshops do not have still air, so hazardous airborne particulates may remain in air for longer, increasing chance for workers to breathe in dust. Ensure PPE is worn when installing this system.

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Maintenance Schedule
The following tables show our suggested maintenance schedule for all units. Please note that site conditions may alter this. Excludes high corrosion environments.
Data download is required to claim the 3-year warranty on Brushless Blower Motor.

Critical Parts

Item Part Number

1

500000

2

200002

3

SBS Controller as

required

INPRESS TL PRESSURISER 24V Qty. Description

Service Interval

1 Fresh Air HEPA H14 Filter TESTED AS PER 500 ­ 4000 Hours EN1822
1 Brushless Blower motor ­ INPRESS TL4M 15,000 Hours

1 BREATHESAFE air volume control may need 8,000 Hours adjusting annually

CRITICAL PARTS & MAINTENANCE SCHEDULE

Inspect every 500 Hours and replace when filter is fully

loaded*

Component / System

Action Required

Air intake

Ensure intake is clear of any obstructions or debris

Pressuriser Blower

Ensure blower is operational, feel for air coming out the discharge outlet.

HEPA Primary Filter p/n: 500000

Replace HEPA filter element. Vacuum out housing before replacing the filter elements.

Filter Frame Assembly, Mounts, Seals and Filter Housing.

Check door seals, all bolts, screws, and all mounts are secure. Check the filter canister & ensure it is correctly fitted. Check latches are operational and in good order. Replace / Re-tension fixtures and fittings required.

15,000 Hours / 36 months*

Component / System

Action Required

Pressuriser’s Blower 15,000

Replace BRUSHLESS Purifier blower.

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Specifications High-Capacity HEPA Pressuriser

Blower

: Brushless Blower P/N 200002 *Old P/N (TL4M)

Protection

: Locked Rota (Sub Zero Environments) Under Voltage, Under/Over Current & Over Temperature

Voltage

: 24v-28v

Current Draw Air Flow

: 11 amps (peak). *Note Brushless Motors on excessive in rush current on start up.
: Up to 30-295 m3/h or 20-175 CFM. + / – 10%

Pre-cleaner

: N/A as it is an internal unit

Filter Element

: HEPA Primary Filter (H14=99.99% MPPS) TESTED AS PER EN1822 ­ P/N 500000

Plugs & Fittings

: Mining Spec. Deutsch electrical plugs as standard.

Construction

: High strength composite construction.

Serviceability

: Easy access HEPA filter with twist-lock (TL) dust cap single assembly.

Finish

: Satin Powder Coated throughout (Ducting).

Mounting

: Heavy Duty adjustable mounting brackets.

Design

: Fully designed in SolidWorks 3D CAD & Ansys Engineering Simulation Software.

FEA Testing

: Critical components FEA (Finite Element Analyst) tested in Solid Works Simulation.

CDF Testing

: CFD (Computational Fluid Dynamics) simulations in Flow Works to ensure optimum air flow through the system.

SPECIFICATIONS HIGH-CAPACITY HEPA PRESSURISER

DH DHPR DHAC DHACPR CPM CPU DB DPM GAS HEPA HPAFU HRAF HVAC MAF OEM PM RH TEMP TS UI VMS VS OGSP CO2s TL4I

List of Abbreviations Dual HEPA Dual HEPA Powered Recirculation Dual HEPA Activated Carbon Dual HEPA Activated Carbon Powered Recirculation Cabin Pressure Monitor Central Processing Unit Decibel Sensor Diesel Particulate Matter Gas Sensor High-Efficiency Particulate Air Filter High Pressure Air Filtration Unit HEPA Return Air Filter Heating Ventilation and Air Conditioning Mass Air Flow Original Equipment Manufacturer Particulate Mass Relative Humidity Temperature Touch screen User Interface Vehicle Monitoring System Vibration Sensor OnGuard Sensor Pod CO2 Sensor INPRESS TS HEPA H14 Air Purification Unit

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Item No. Qty. Description

Part No.

1

1

TLI Nose Cone

200007

2

1

24v DC Brushless VSD Motor & TL Fan Blade

200002 & 200006

3

1

O Ring Seal Kit 2 Parts *not shown

200010 & 200011

4

1

TL Motor Housing

200008

5

1

TL Filter Housing

200009

6

1

HEPA H14 Filter

500000

7

1

Wiring Sleeve

200012

8

3

M6 Nyloc Nut *not shown

300218 (M6NYL)

9

3

M6 x 55mm Hex Bolt *not shown

300982 (M655B)

10

4

M8 x 190 Hex Bolt *not shown

301136 (M8190B)

11

8

M8 x 22mm O/D HD Washer *not shown

300230 (M8222HTW)

12

4

M8 Nyloc Nut *not shown

300249 (M8NYL)

13

5

M4 x 75mm Pan Head Phillips Screw *not shown 300162 (M475PBH)

4

2 1

PARTS LIST ­ HEPA H14 AIR PURIFICATION UNIT
PRESSUIRISER ASSEMBLY No: 200037
6 5
7

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Item No. 1 2 3

Part No. 100015A01 100015P01 200046

Rev Description 0 Pressuriser Module 0 Pipework Module 0 SBS Controller

Qty Colour

Category

1 Charcoal Grey MX83-682 Assy

1 Charcoal Grey MX83-682 Assy

1 N/A

Assy

Kit Part Number: 100015GA

COMPLETE ASSEMPBALRYTSNLoI:ST10G0A015GA

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Item No. 1 2 3 4
5

Part No. ST100008

Rev Description [*] TL Mount Bracket H

Qty Material Thickness Colour

Category

1 Mild Steel 3

Charcoal Grey MX83-682 Stock Item

200037

1 N/A

N/A

–

Stock Item

301136 (M8190B) – M8 X 190mm Bolt

2 Zinc Plated –

–

Fasteners

300225

– M8 X 18mm Flat Washer 4 Zinc Plated 1.6

–

(M818FWSS)

ZP

300249 (M8NYL) – M8 Nyloc Nut

2 Zinc Plated –

–

Fasteners Fasteners

PARTS LIST ­ PRESSURISER MOUNT
PRESSURISER MOUNT No: 100015A01

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Item No. 1 2 3

Part No. 200035 300001 300002-mm

Rev Description

Qty

1

– 65-89mm Hose Clamp

3

– 3″ FLEXI Rubber Tube ­ 2000mm 2

Material N/A –

Colour Stock Item Pipework Pipework

PARTS LIST ­ PIPING / DUCTING
PIPEWORK ASSEMBLY No: 100015P01

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Item No. 1 2 3

Part No.

Rev

400002 (L100002) N/A

400003 (L100003) N/A

400004 (L100004) N/A

Description

Qty

2 Pin 5m Main Power & Earth Supply Loom 1

3 Pin 5m Power, Earth & Speed Control Loom 1

5m Air Pressure Sense Pipe w/ Sleeving

1

Colour –

Category Stock Item Stock Item Stock Item

PARTS LIST ­ PIN LOOMS & AIR PRESSURE PIPE
WIRING ASSEMBLY No: L100001

Part Number L410000000022(L100002) To be Advised To be Advised To be Advised To be Advised To be Advised To be Advised

Dimension A 5000.0 mm –

PPaarrttNNuummbbeerr 4L0100000040(4L100004) TToobbeeAAddvvisiseedd TToobbeeAAddvvisiseedd TToobbeeAAddvvisiseedd TToobbeeAAddvvisiseedd TToobbeeAAddvvisiseedd TToobbeeAAddvvisiseedd

DDimimeennssioionnBB 55000000.0.0mmmm – – – – – – –

Part Number 4L10000033(L100003) To be Advised To be Advised To be Advised To be Advised To be Advised To be Advised

Dimension B 5000.0 mm –

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Express Warranty
All BreatheSafe products carry a warranty against defects in materials or workmanship, provided the defects are not from factors outside of BreatheSafe’s control (including neglect, lack of maintenance, improper installation or operation, unauthorized servicing repair, etc.). BreatheSafe will replace goods defected in material or workmanship at our Queensland factory or designated branch*. All parts deemed as failed or faulty must be returned to BreatheSafe for evaluation unless otherwise stated in writing.
Note- Systems must be installed and commissioned as per BreatheSafe installation and commissioning instructions. Once commissioned, the online commissioning sheet must be filled in, extending the components warranty as below. In addition, the system must be serviced and maintained correctly and by trained and qualified personnel. This requisite includes BreatheSafe technicians, qualified automotive air-conditioning technicians, or qualified auto electricians.
Warranty period ­ Standard
· 1 year or 10,000 hours (whichever occurs first). · Controllers ­ 1 year no extended warranty option. · Warranty Period Extension when commissioning documents are registered online within 28
days of installation · Extended warranty** only offered if commissioning maximum pressure test reaches at least
250Pa. · Brushless motor fixed speed two years, or 10,000 hours (whichever occurs first). · Variable speed brushless motor 15,000 hours, or 3 years** (whichever occurs first).
Must be supplied with a variable speed pressure controller, data download required for 3-year warranty option. Link to online Commissioning and Extended Warranty Registration form https://www.breathe-safe.com.au/commission/
What is not covered under Express Warranty?
· Failures are due to incorrect application. · Damage resulting from neglect, misuse, lack of maintenance, improper
installation, or operation, inappropriate or abnormal use, accidental or unauthorized servicing repair. · Failures are due to parts not being sold or approved by BreatheSafe. · Failures arising from any other cause that is not directly related to a defect in material or workmanship.
This Express Warranty is VOID if the product is altered, modified, or used in the manner it was not designed for, also including unauthorized repairs, or using maintenance and repair parts other than those supplied by BreatheSafe.

BreatheSafe responsibilities

INPRESS TL WARRANTY

If there is a defect in material or workmanship not caused by the excluded failures during the warranty period, BreatheSafe will either replace the defective goods at our Queensland factory, or designated branch. *
Alternatively, BreatheSafe may elect to provide new replacement parts, BreatheSafe approved repair parts or assembled components needed to repair the defect. BreatheSafe reserves the right to provide a refund of the purchase price in lieu of replacement or repair at BreatheSafe’s discretion. The replacement or repaired product will be sent to you freight prepaid by the customer or made available for pick-up on site.

Users Responsibilities
The customer should ensure that the system is maintained according to BreatheSafe service requirements and only authorized parts must be used to service and maintain BreatheSafe systems. In the event of a suspected warranty claim, BreatheSafe should be contacted in the first instance to arrange the repair or to assist with diagnosis. Claims should be made within one week of the repair.
After contacting BreatheSafe, you may be required to deliver or send the parts to BreatheSafe’s Queensland factory or designated branch. * Link to online Warranty claim form https://www.breathe-safe.com.au/warranty/

Exclusion and Limitations on Damages and Remedies

This warranty is provided in lieu of all other warranties, written or oral, whether expressed by affirmation, promise, description, drawing, model, or sample. To the extent allowed by law, all warranties other than this warranty, whether express or implied, including implied warranties of fitness for a particular purpose, are disclaimed. The maximum liability of BreatheSafe under this warranty shall not exceed the original purchase price of the product. Interference with the equipment by or abuse, or by operating the equipment at ambient temperatures or with electrical power characteristics outside the ranges indicated in our specification shall be excluded from this warranty, as shall consequential damages.
Excluded from any express warranty are costs incurred in relation to service outside our factory our designated service branch, including traveling time, waiting time, transport costs, mechanical and overtime payments required. As per Australian Consumer Law: You are entitled to choose a refund or replacement for major failures with goods. If a failure with the goods or service does not amount to a major failure, you are entitled to have the failure rectified in a reasonable time. If this is not done, you are entitled to a refund for the goods and to cancel the contract for the service and obtain a refund of any unused portion. You are also entitled to be compensated for any other reasonably foreseeable loss or damage from a failure in the goods or service.
*This express warranty gives you specific legal rights, and you may also have other rights that vary from country to country.

**Extended warranty for (RS20 & ISO 23875) BreatheSafe Variable Speed Systems is only applicable to operator

enclosures meeting this requirement.

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References

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