Hitachi M 12sa2 Bit Machine Molding Router Instruction Manual

HITACHI M 12SA2 Bit Machine Molding Router Instruction Manual

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by HITACHI

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

GENERAL SAFETY RULES

WARNING: Read all instructions Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust of fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a
power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.

b) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging
in.
Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
eb) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging
in.
Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
toll before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tools operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from intended could result in a
hazardous situation.) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
toll before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tools operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool,taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from intended could result in a hazardous situation.

5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.

–WARNING– To reduce the risk of injury, user must read instruction manual.

SPECIFIC SAFETY RULES AND SYMBOLS 

1. Hold tools by insulated gripping surfaces when performing an operation cutting tool may contact hidden wiring or its own cord  Contact with a “live” wire wil make exposed metal parts of the tool “live” and shock
   the operator.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform.
   Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
3. ALWAYS wear ear protectors when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss
4. Handle the bits very carefully.
5. Check the bit carefully for cracks or damage before operation. Replace cracked or
   damaged bit immediately.
6. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
7. Hold the tool firmly with both hands.
8. Keep hands away from rotating parts.
9. Make sure the bit is not contacting the workpiece before the switch is turned on.
10. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate improperly installed bit.
11. Be careful of the bit rotating direction and the feed direction. 12. Do not leave the tool running. Operate the tool only when hand-held.
12. Always switch off and wait for the bit to come to a complete stop before removing the tool from workpiece.
13. Do not touch the bit immediately after operation: it may be extremely hot and could burn your skin.
14. Always lead the power supply cord away from the tool towards the rear.
15. After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are securely tightened. Loose adjustment device can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown.
16. . ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.
17. . Definitions for symbols used on this tool
    V …… volts
    Hz ……. hertz
    A ……….. amperes
    no ……… no load speed
    W……….. watt
    ………. Class II Construction
    —/min … revolutions or reciprocation per minute
    ………. Alternating current

DOUBLE INSULATION FOR SAFER OPERATION

To ensure safer operation of this power tool, HITACHI has adopted a double insulation
design. “Double insulation” means that two physically separated insulation systems have
been used to insulate the electrically conductive materials connected to the power supply
from the outer frame handled by the operator. Therefore, either the symbol “ ” or the
words “Double insulation” appear on the power tool or on the nameplate.
Although this system has no external grounding, you must still follow the normal electrical
safety precautions given in this Instruction Manual, including not using the power tool in
wet environments.
To keep the double insulation system effective, follow these precautions:

• Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this
  power tool, and only genuine HITACHI replacement parts should be installed.
• Clean the exterior of the power tool only with a soft cloth moistened with soapy water,
  and dry thoroughly. Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

USE OF EXTENSION CORD

Make sure your extension cord is in good condition. When using an extension cord, be sure
to use one heavy enough to carry the current your product will draw.
An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

WARNING: Avoid electrical shock hazard. Never use this tool with a damaged or
frayed electrical cord or extension cord. Inspect all electrical cords regularly. Never use in or near water or in any environment where electric shock is possible.