PAP-2038-V2 Portapivot Mini Max
Product Information: – Product Name: PortaPivot 2038 –
Available Sets: StealthPivot NL Set, StealthPivot XL Set – Optional
Accessories: StealthPivot NL Accessory Set, StealthPivot XL
Accessory Set, StealthPivot Installation Tool – Locally Sourced
Materials: 8 mm tempered glass, Isopropyl alcohol (cleaning
alcohol), Silicone spray, Acetone, Loctite – Recommended Tools:
Rubber hammer, Bit screwdriver, QuickGrip Product Usage
Instructions: To assemble the PortaPivot 2038, follow these
steps: 1. Start by gathering all the necessary parts and
accessories mentioned in the assembly manual. 2. For the
StealthPivot NL Set: – Attach 2 x SP-PHE (=NL) to the door. –
Install 4 x SP-CRL and 4 x PAP-ADKPB. – Use 2 x SP-PZOV 1 mm or 1.5
mm or 3 mm as per your requirement. – Secure the assembly with 4 x
DIN916-M6x6 and 8 x DIN 965 A-M5x10. – Insert 16 x DIN 988-5x10x1.
– Use TORX BIT TX 20 and TORX BIT TX 25 for installation. – Secure
with 8 x Maxxfast CST 4.5×50, 4 x Maxxfast CK 6×50, and 4 x Fisher
Duopower 8×40. 3. For the optional StealthPivot NL Accessory Set: –
Install 1 x PAP-1W and 2 x magnet South/North. – Secure with 8 x
Maxxfast CST 4.5×50. – Use 2 x PAP-2W and 4 x ISO 10642 – M4x8 (not
used for 2038 assembly). – Secure with 4 x Fisher Duopower 8×40. 4.
For the optional StealthPivot Installation Tool: – Use 1 x
SP-PS&KAL. 5. For the StealthPivot XL Set: – Attach 4 x SP-CRL
to the door. – Install 2 x SP-PHD (=XL). – Use 2 x SP-PZOV 1 mm or
1.5 mm or 3 mm as per your requirement. – Secure the assembly with
4 x DIN916-M6x6 and 8 x DIN 965 A M5x10. – Insert 16 x DIN
988-5x10x1. – Use TORX BIT TX 20 and TORX BIT TX 25 for
installation. – Secure with 8 x Maxxfast CST 4.5×50, 4 x Maxxfast
CK 6×50, and 4 x Fisher Duopower 8×40. 6. For the optional
StealthPivot XL Accessory Set: – Install 2 x PAP-1W, 4 x PAP-2W,
and 4 x magnet South/North. – Secure with 2 x SP-PZOV 1 mm or 1.5
mm, 8 x Maxxfast CST 4.5×50, and 4 x ISO 10642 – M4x8 (not used for
2038 assembly). – Secure with 4 x Fisher Duopower 8×40. 7. For the
optional StealthPivot Installation Tool: – Use 1 x SP-PS&KAL.
8. Follow the specific panel dimensions and cavity dimensions
mentioned in the user manual based on the PortaPivot 2038 NL or XL.
9. Use the recommended tools like a rubber hammer and bit
screwdriver for installation. 10. Finally, install the aluminum
clamps as per the provided instructions. Please refer to the
complete user manual for more detailed instructions and safety
precautions.
By PortaPivot
ASSEMBLY MANUAL 2038
1
STEALTHPIVOT NL SET
2 x SP-PHE (=NL)
4 x SP-CRL 4 x PAP-ADKPB
2 x SP-PZOV 1 mm 2 x SP-PZOV 1.5 mm 2 x SP-PZOV 3 mm
4 x DIN916-M6x6
8 x DIN 965 A-M5x10
16 x DIN 988-5x10x1
1 x TORX BIT TX 20 1 x TORX BIT TX 25
8 x Maxxfast CST 4.5×50
4 x Maxxfast CK 6×50
4 x Fisher Duopower 8×40
OPTIONAL STEALTHPIVOT NL ACCESSORY SET
1 x PAP-1W
2 x magnet South/North
8 x Maxxfast CST 4.5×50
2 x PAP-2W
4 x ISO 10642 – M4x8 Not used for 2038 assembly
4 x Fisher Duopower 8×40
OPTIONAL STEALTHPIVOT INSTALLATION TOOL
1 x SP-PS&KAL
STEALTHPIVOT XL SET
4 x SP-CRL 4 x PAP-ADKPB
2 x SP-PHD (=XL)
2 x SP-PZOV 1 mm 2 x SP-PZOV 1.5 mm 2 x SP-PZOV 3 mm
4 x DIN916-M6x6
8 x DIN 965 A M5x10
16 x DIN 988-5x10x1 1 x TORX BIT TX 20
1 x TORX BIT TX 25
8 x Maxxfast CST 4.5×50
4 x Maxxfast CK 6×50
4 x Fisher Duopower 8×40
OPTIONAL STEALTHPIVOT XL ACCESSORY SET
2 x PAP-1W 4 x PAP-2W
4 x magnet South/North
2 x SP-PZOV 1 mm 2 x SP-PZOV 1.5 mm
8 x Maxxfast CST 4.5×50 4 x ISO 10642 – M4x8 Not used for 2038 assembly
4 x Fisher Duopower 8×40
2
20 mm
PORTAPIVOT 2038 PARTS
PAP-2038 38 mm
SAW CUT MARKER
GLR68
AWD-GLRMIMA
PAP-KHP-15×9
PAP-KHP-30×9
BLACK SILVER
3
PORTAPIVOT 2038 NL PARTS
4 x GMHSE 4 x GMHSEGP-2.0
4 x GMHSEAP 20 x DIN7991-M6x30
PAP-MMVS 4 x ISO 10642 – M4x6
8 x DIN 965 A-M5x10 4 x PAP-GLBUS
8 x EASYCLICK
1 x PAP-MMTOOL
PAP-MCDS48-11,7x11x11,5
2 x PAP-GLIP
4
PORTAPIVOT 2038 XL PARTS
4 x GMHSD 4 x GMHSDGP-2.0
8 x EASYCLICK
4 x GMHSDAP 20 x DIN7991-M6x30 1 x PAP-MMTOOL
2 x PAP-GLIP
PAP-MMVS 8 x DIN 965 A-M5x10 4 x ISO 10642 – M4x6 4 x PAP-GLBUS
5
PORTAPIVOT 2038 XL EXAMPLE KIT OVERVIEW
The aluminium profiles are delivered in a firm cardboard tube which protects the profiles during transport and remains stackable. All assembly accessories, pivot hinges and door grips are delivered in a separate cardboard box.
Made-to-measure & fully prepared profiles
Portapivot 2038 XL set
Hardware & accessories
StealthPivot XL set + optional accessory set + optional installation tools
6
LOCALLY SOURCED MATERIALS
8 mm tempered glass Isopropyl alcohol (cleaning alcohol) Silicone spray Isopropyl alcohol (cleaning alcohol) Acetone Loctite
RECOMMENDED TOOLS
Rubber hammer Bit screwdriver
QuickGrip 7
PORTAPIVOT 2038 NL PANEL DIMENSIONS (MM)
Door width < 1250 mm Glass thickness = 8 mm Top & bottom cavities are identical
Portapivot GLASS NL = 232 mm
11 5,5 5,5 3
min. 136 mm (pivot axis = 87 mm) (=distance from door leaf edge)
3 5,5
5,5 11
8
PORTAPIVOT 2038 NL CAVITY DIMENSIONS (MM)
Portapivot GLASS NL = 232 mm
130.5 or 180.5
101 Ø15
R11
min 81.5 = pivot axis @ 87
49
R3 R11
R3
NL
Cavity dimensions
Glass thickness = 8 mm
101 Ø15
12.75 40.25
26.2
136
26.2
9
PORTAPIVOT 2038 XL PANEL DIMENSIONS (MM)
Door width > 1250 mm Glass thickness = 8 mm Top & bottom cavities are identical
Portapivot GLASS XL = 330 mm
11 5,5 5,5 3
min. 1/3 up to 1/2 of the panel (=distance from door leaf edge)
3 5,5 5,5 11
10
PORTAPIVOT 2038 XL CAVITY DIMENSIONS (MM)
Portapivot GLASS XL = 330 mm
Ø15 35
XL
Cavity dimensions
Glass thickness = 8 mm
150
150
39.5 32.6 12.75
40.25
26.2
234
min. 1/3 up to 1/2 of the panel (=distance from panel edge)
Ø15 R11
R3
R11
R3
26.2
11
INSTALL ALUMINIUM CLAMPS
1 Degrease the application zone first with isopropyl alcohol.
2 Apply the self adhesive rubber strip onto the panel edge.
3 Remove the backing strip from the first aluminium glass clamp.
12
4 Carefully bring the clamp in place and press it against the glass. 5 Make sure everything is perfectly aligned. 13
6 Insert the nylon distance spacers (PAP-GLBUS).
7 Carefully place the second clamp on top.
14
7 Insert and tighten all screws in a left to right alternating pattern.
15
MOUNT HINGE
1
LOCTITE
2
TIGHTEN FULLY
LOCTITE
TIGHTEN FULLY 16
difference
Pivot to pivot distance on door
SYNCHRONIZE PIVOT AXIS HEIGHT IN DOORWAY
Compare the pivot to pivot distance of the door with the measured doorway height at the axis point.
Synchronize them if necessary, using a method described on the next page.
Height from pivot to pivot in doorway
difference
17
ADJUST HINGE HEIGHT / JOINT DIMENSIONS
To increase the joint dimensions, there are 3 methods:
METHOD 1
11 mm = default = 0 shims
Solid ceiling DOOR TOP
LOCTITE
LOCTITE
1. Use supplied shims between hinge and door leaf. This is the preferred method for the bottom hinge.
11 mm = default = 0 shims
DOOR BOTTOM Solid floor
METHOD 2
METHOD 3
2. Use supplied shims between hinge and floor/ceiling (= less stable).
3. Adjust the inbus screws to move the hinge further away from the door leaf (loosen 4 hinge screws first).
18
Pivot to pivot distance on door Height from pivot to pivot in doorway
CHECK PIVOT TO PIVOT DISTANCE
Double check the pivot to pivot distance of the door with the measured doorway height at the axis point.
=
! Fully tighten all marked screws when joint dimensions are as desired.
!
StealthPivot NL and StealthPivot XL share identical installation steps
19
Remove the backing from the Easyclick strips and press the cover plates in place.
20
S90 high side
+90° -90°
S90 – 90° LOCK
The S90* will stop the door in open position at +/-90°.
S90 HIGH SIDE
Make sure the S90* high sides are positioned identical for top and bottom hinges!
S90 LOW SIDE
S90 high side
360°
For unlimited 360° rotation, position all the S90* high sides outwards.
Only advised for central pivot axis
*StealthPivot NL has only one S90 per hinge
21
COLOR SAW CUTS
Degrease* the saw cuts and use the supplied marker to paint the cuts.
*Isopropyl alcohol
Remove excessive paint from visual sides with acetone or alike
22
INSERT EPDM GLRMIMA
AWD-GLRMIMA
1
Remove the wheel and install it onto the PAP-MMTOOL
Repeat for every profile
2 Insert the GLRMIMA into the center of the profile
3 Use the guide to push in GLRMIMA all the way through
4 Cut off any excess GLRMIMA
23
INSERT GLR68 RUBBER EXTRUSIONS
The GLR68 rubber can be used for 6 or 8 mm glass because of its excentric profile shape. However the minimax door always uses 8 mm tempered glass, so you must insert the GLR68 as shown.
GLR68 profile shape:
8 mm side = SHORT
6 mm side = LONG
Rubber GLR68 patent pending
1 Cut off a strip from the start of the GLR68. For 8 mm glass, cut off the LONG side.
8 mm
SHORT
GLRMIMA
+-60 mm
24
2
Guide the GLR68 through the canal, with the thin side towards the center of the profile.
3
Pull the thin side out, and use this to pull the GLR68 through the aluminium profile.
4
Pull all the way through, leaving a bit extra hanging out.
5
Cut this end at a 45° angle.
6
Repeat steps 1-5 for the second GLR68
7
Cut off both remaining ends at the other side.
Apply steps 1-7 to each profile
25
INSERT CORNER JOINTS
Depending on the door configuration (see visuals below), 2 or 4 corners need to be prepared with corner joints.
DON’T TIGHTEN!
Insert the corner joints in the vertical profiles colored red in visual.
1 2 3
26
MOUNT PROFILES ON GLASS
Careful: don’t drop profiles!
38 mm 8 mm
1 Use 2 wooden spacers (+-15 mm thick) on an assembly table and place the locally purchased panel on top. 20 mm
15 mm
2 Push the top and bottom profiles with GLR68 and GLRMIMA over the panel. Use a rubber hammer to facilitate positioning.
GLR68
GLRMIMA
27
3 Attach each profile to the alu GMHD with the PAP-MMVS connectors as shown. PAP-MMVS
Also fits in vertical profile configuration!
28
4 Carefully push the left and right profiles with their corner joints into the top and bottom profiles, and over the panel.
Careful: don’t drop profiles!
5
Push in the excess GLR68 into the profiles during mounting.
6 Use a rubber hammer to facilitate positioning. 29
SECURE CORNER JOINTS
Align the profiles as best as possible, and carefully tighten the inbus screws BY HAND! Over-tightening will damage the corner joint!
During tightening, the space between the profiles will dissappear.
x2 per corner
Repeat for all corners
You can use quick-grips to prevent the profiles from shifting up and down during tightening.
30
TOP
NORTH**
*
LOCTITE
LOCTITE
Use M4x6 mm max!!!
TOP
TOP
POSITIONING MAGNETS
We advise to install the optional 2-way positioning magnet(s) onto the doorframe.
**Always put NORTH side up on doors (so you can use SOUTH side for counter magnets).
(For counter magnets on the ceiling and/or 1-way operation, see `Door installation manual’)
*StealthPivot NL only has one 1-way accessory
*
31
For further instructions on how to install the fully assembled door in your doorway, please refer to the DOOR INSTALLATION MANUAL
32
