Champion Industries Dh6000t-vhr M2 Series Commercial Door Type Machines Instruction Manual (+ PDF)

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1 DH6000T-VHR M2 Series Commercial Door Type Machines

2 Product Information: DH6000T-VHR M2 SERIES

2.1 Specifications:

3 Product Usage Instructions:

3.1 Documents / Resources

3.1.1 References

DH6000T-VHR M2 Series Commercial Door Type Machines

Product Information: DH6000T-VHR M2 SERIES

The DH6000T-VHR M2 SERIES is a tall hot water sanitizing machine
with a fresh water rinse and built-in stainless steel electric
booster. It has an optional Ventless Heat Recovery feature. The
machine is designed for commercial use and is available in two
models: DH6000T-VHR and DH6000T. The DH6000T-VHR model is a
standard height machine, while the DH6000T model is a tall machine.
The product is listed and approved for use.

Specifications:

Manufacturer: Champion Industries
Model Numbers: DH6000T-VHR, DH6000T, DH6000-VHR, DH6000
Dimensions: Varies based on model
Sanitizing Method: Hot water
Rinse Method: Fresh water
Booster Type: Stainless Steel Electric
Optional Feature: Ventless Heat Recovery

Product Usage Instructions:

Locate the machine data plate on the right front corner of the
front panel.
Make sure that warewashing chemicals are supplied by others.
Always follow supplier’s instructions for handling and use of
chemicals.
Register your product and activate your warranty by completing
the product registration card or by faxing the registration form to
the numbers provided.
Install the machine according to installation codes and safety
symbols provided in the manual.
Follow maintenance and operation procedures provided in the
manual to ensure proper functioning of the machine.
The machine uses hot water sanitizing and fresh water rinse
methods. Make sure that the machine is properly filled with water
and chemicals before use.
For machines with the optional Ventless Heat Recovery feature,
follow the instructions provided in the manual for proper
installation and usage of the feature.
If any defects in material or workmanship are found within the
warranty period, contact the National Service Department for
replacement of the defective part.

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Installation Manual

DH6000T-VHR

M2 SERIES
Models:
DH6000T-VHR DH6000T
Tall hot water sanitizing machine w/fresh water rinse and built-in stainless steel electric booster, Optional Ventless Heat Recovery
DH6000-VHR DH6000
Standard height hot water sanitizing machine w/ fresh water rinse and built-in stainless steel electric booster, Optional Ventless Heat Recovery

LISTED
3765 Champion Boulevard Winston-Salem, NC 27105 (336) 661-1556 Fax: (336) 661-1660 Toll-free: 1 (800) 858-4477

Issue Date: 4.30.22
Manual P/N 117471 rev. –
For machines beginning with S/N D22042134 and above

2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 (905) 562-4195 Fax: (905) 562-4618 Toll-free: 1( 800) 263-5798

Printed in the USA

NATIONAL SERVICE DEPARTMENT

USA

Toll-free: 1-800-858-4477

Tel:

(336) 661-1556

Fax:

(336) 661-1660

Email: [email protected]

Canada

Toll-free: 1-800-263-5798

Tel:

(905) 562-4195

Fax:

(905) 562-4618

Email: [email protected]

ATTENTION
The machine data plate is located right front corner
of the front panel.

CAUTION: Warewashing chemicals are supplied by others. Always follow supplier’s instructions for handling and use of chemicals.

Three ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY.

4:34 PM

44%

· Use your mobile device and connect to the website www.championindustries.com to register your product
or
· Scan the QR code http://champDW.us located on the lower front panel of the machine.
or
· Complete the fax form on the next page and fax to 1-800 661-1660.

PRODUCT REGISTRATION BY FAX
COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada

PRODUCT REGISTRATION CARD

Model

Serial #

Date of Installation:

Company Name:

Address:

Telephone #: ( )

—

Contact:

(Street)

State/Province Zip/Postal Code

Installation Company: Address: Telephone #: Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
IMPORTANT IMPORTANT

Revision History

Specifications are subject to change based on continual product improvement.

Revision Date
4.30.22

Revised Pages
All

Serial Number Effectivity D22042134

Revision Description Released first edition

Limited Warranty
LIMITED WARRANTY
Champion Industries (herein referred to as “The Company”), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: The Company warrants all new machines of its manufacture bearing the name “Champion and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The Company within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.com or by the fax form provided at the front of this manual. The Company will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, The Company, at its election, will either repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers, The Company’s obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of The Company. Use of replacement parts not authorized by The Company will relieve The Company of all further liability in connection with its warranty. In no event will The Company’s warranty obligation exceed The Company’s charge for the machine. The following are not covered by The Company’s warranty:
a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in the operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: The Company warrants all new machine parts produced or authorized by The Company to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Company will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANY’S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANY’S MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANY’S’ DISHWASHING MACHINES AND THE COMPANY’S PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
The Company does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion dishwashing machines.
ii

Table of Contents
Table of Contents
Revision History……………………………………………………………………………………………………………. i Limited Warranty…………………………………………………………………………………………………………. ii Installation Codes and Safety Symbols ………………………………………………………………………….. iv
Installation ……………………………………………………………………………………… 1
Receiving and Placement…………………………………………………………………….. 1 Dish Table Connections……………………………………………………………………….. 2 Corner Operation – Corner Splash Shield………………………………………………. 3 Corner Operation – Track Conversion……………………………………………………. 4 VHR Cold Water Connection – DH6000-VHR, DH6000T-VHR……………………. 5 Hot Water Connection – Standard and VHR DH6000, DH6000T……………….. 5 Drain Connection ……………………………………………………………………………….. 6 Optional Mechanical Drain Water Tempering Kit Valve Kit ………………………. 7 Electrical Connections – Single and Three Phase…………………………………….. 8
Single and Two Point Power Connection Conversion ……………………… 9 Convert DH6000 208-240VAC Only from 3PH to 1PH Operation…… 10 Detergent Dispensing System by others ……………………………………………… 11 Detergent Signal for Dispensing Signal by others…………………………………. 11 Rinse aid Signal for Dispensing System by others …………………………………. 12 Vent Fan Control Supplied by others…………………………………………………… 13 Optional Champion Chemical Dispensers ……………………………………………. 14 Supervisor Menus……………………………………………………………………………… 16 Enter Supervisor Menu ……………………………………………………………… 16 Enter Chemical Setup Menu………………………………………………………. 16 Detergent Sensors……………………………………………………………………. 17 Detergent Prime and Rinse Aid Prime Buttons …………………………….. 17 Set Rinse Aid Set Point……………………………………………………………… 17 Set Detergent Cycle Times………………………………………………………… 17 Inline Sensor (Only) – Normal Operation……………………………………… 17 Inline Sensor Only – Detergent Cycle Times ………………………………… 18 Inline Sensor Operation Error (A) ……………………………………………….. 18 Tank Sensor – Normal Operation………………………………………………… 18 Tank Sensor – Error Operation……………………………………………………. 18 Inline and Tank Sensors – Normal Operation………………………………… 19 Inline and Tank Sensor – Operation Error …………………………………….. 19 Set Detergent Concentrations …………………………………………………… 19
iii

Table of Contents
Table of Contents (continued)
Supervisor Menus (continued) Sleep ………………………………………………………………………………………………………………….21 Fill Time Exceeded……………………………………………………………………………………………….22 On for Celsius ……………………………………………………………………………………………………..22 Water Refresh………………………………………………………………………………………………………22 Navigation Buttons ………………………………………………………………………………………………22 I/O – Inputs Outputs……………………………………………………………………………………………..23 Active Faults………………………………………………………………………………………………………..23 Cycle Count…………………………………………………………………………………………………………24 Manuals ………………………………………………………………………………………………………………24 Revision ………………………………………………………………………………………………………………25 Start Delime ………………………………………………………………………………………………………..26 Factory Setup ………………………………………………………………………………………………………25 MAINT ………………………………………………………………………………………………………………..26 Temp Setpoints ……………………………………………………………………………………………………27 Function Test ……………………………………………………………………………………………………….27 High Booster ……………………………………………………………………………………………………….27 Fault Counters……………………………………………………………………………………………………..28 Temp Offset ………………………………………………………………………………………………………..28 Drain Water Tempering (DWT)……………………………………………………………………………….28 Temp Lockout………………………………………………………………………………………………………28 Door Lock……………………………………………………………………………………………………………28 Detergent ……………………………………………………………………………………………………………28 Detergent Lockout ……………………………………………………………………………………………….28
Delime Setup………………………………………………………………………………………………………………29 Delime Notification Setup……………………………………………………………………………………..30 Start Delime ………………………………………………………………………………………………………..30
Delime Operation ……………………………………………………………………………………………………….31 Start Delime ………………………………………………………………………………………………………..30
Fault Messages……………………………………………………………………………………………………………34 Fill Time Exceeded……………………………………………………………………………………………….34 Drain Time Exceeded……………………………………………………………………………………………34 Float Fault …………………………………………………………………………………………………………..35 Temperature Sensor Fault ……………………………………………………………………………………..35
APPENDIX A: Installing DH6000T Corner Shield Kit, P/N 901114 ……………………………………36 APPENDIX B: Kit P/N 901242, DH6000/T 1 to 2-point Terminal Block Conversion…………….40 APPENDIX C: Manually Operating the Drain Valve ………………………………………………………..42
iv

Table of Contents
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Left Blank
v

Installation
INSTALLATION
Installation Codes
The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
CAUTION: Damage or problems associated with improper installation will not be covered by the limited warranty.
Safety Symbols
The following symbols are used throughout this manual to alert the reader to important information.
WARNING: Warning statements indicate a condition or practice that can result in personal injury or possible death.
CAUTION: Caution statements indicate a condition or practice that can result in damage to the machine or associated equipment.
NOTE: Note statements highlight important information necessary for the operation of the machine.
vi

Installation
Receiving
Inspect the outside of the shipping carton for signs of damage and report any damage immediately to a supervisor. Remove the carton, inspect the dishwasher, and check the inside of the machine for accessories and installation parts. Register your machine by fax or online as soon as possible.
CAUTION: Be careful when lifting and moving the machine to avoid damage.
Placement
Compare the installation site utility connections with the dishwasher utility connections to ensure they are the same. Provide 20″ [508 mm] on right, left and front sides of the machine and 27″ [686 mm] above the finished floor. The dishwasher has four adjustable feet for leveling. Level the dishwasher front-to-back and side-to-side.
NOTE: Dishwashers are shipped from the factory for straight-through operation but are field convertible to corner operation.
LEVEL ADJUSTMENT
Fig. 1 – Adjustable feet
1

Installation
Dish Table Connections
CAUTION: Do not attach the dish tables until the dishwasher is set in its permanent location.

Side panel

Dish table flange Drill holes, apply sealant, & fasten flange to wash tank
Inner wall of wash tank 1/2″
Fig. 2 – Dish table installation (if required)

Level the dishwasher and dish tables to the required height. Fit the dish table flanges over the ends of the dishwasher tank and mark two hole locations. Drill 1/4″ holes through the table
flange and the dishwasher tank. Apply sealant between the table flanges and the wash tank and install stainless steel 1/4-20 fasteners to secure.

Dish table

Fig. 3 – Nominal dish table configuration
2

Installation
Corner Operation – Corner Splash Shield
Machines are shipped from the factory for straight through operation. To convert to for corner operation:
1. The control panel must be accessible from the front as shown in Fig. 4. 2. Install the optional splash shield, if included with machine, see Fig. 5. Detailed
instructions can be found in Appendix A at the rear of this manual.

Control Panel
Fig. 4 – Nominal corner installation

Fig. 5 – Corner splash shield

NOTE: TRACK CONVERSION INSTRUCTIONS ARE ON THE NEXT PAGE.

Installation
Corner Operation – Track Conversion
Follow the steps below to convert the track assembly for corner operation: 1. Pull the track assembly straight up out of the machine. 2. Rotate the track 180° and reinstall. 3. Remove the guide attached to the track assembly, save the hardware. 4. Reposition the guide on the right-hand side of the track assembly and secure with the existing fasteners. 5. Slide a dish rack through the machine to ensure it moves freely. 6. Conversion is complete.
Track Assembly Guide
Fig. 6 – Corner track conversion
4

VHR Cold Water Connection
DH6000-VHR, DH6000T-VHR

COLD WATER

MINIMUM 3/4″ NPT COLD WATER SUPPLY

Installation

Minimum/Maximum Incoming Temperature
55-75º/13-24ºC

Minimum Incoming Supply Flowing Pressure
46-50 PSI

Minimum/Maximum Operating Flowing Pressure
16 PSI

Hot Water Connection- DH6000, DH6000T Standard and VHR

HOT WATER

MINIMUM 3/4″ NPT HOT WATER SUPPLY

Minimum/Maximum Incoming Temperature
110-140º/43-60ºC

Minimum Incoming Supply Flowing Pressure
45 PSI/310kPa

Minimum/Maximum Operating Flowing Pressure
16 PSI

CAUTION: To prevent damage to the dishwasher supply valves, the installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher. Damage caused by improper installation is not covered by the limited warranty.
· Water hardness of 3 Grains/US Gal. – 0.83 Imp. Gal – 5.3 mg/L or less.
· Install a 3/4″ NPT or larger full port shut-off valve in the water supple line as close to the dishwasher as a possible for servicing.

Installation
Drain Connection
DRAIN Gravity Drain 1″ NPT Connections
CAUTION: The dishwasher drain connection must comply with all local plumbing, health and safety codes. Damage caused by improper installation is not covered by the limited warranty Automatic Electric Drain Valve Maximum Flow Rate: 15.0 US GPM/14.0 IPM. GPM/57LPM
Fig. 7 – 1″ NPT electric drain valve connection
CAUTION: Use caution when making drain valve plumbing connections.
NOTE: Manual operation of the drain valve is explained at the end of the manual..
6

Installation
Optional Mechanical Drain Water Tempering Valve Kit
A drain water tempering field installation kit P/N 1117084 is included with the machine.

COLD WATER

Mechanical Water Valve Requires a minimum 1/2″ NPT cold water supply line. Uses building water supply pressure.

Minimum/Maximum Incoming Temperature
55-75º/13-24ºC

Minimum Incoming Supply Flowing Pressure
46-50 PSI

Minimum/Maximum Operating Flowing Pressure
16 PSI

· Water hardness of 3 Grains/US Gal. – 0.83 Imp. Gal – 5.3 mg/L or less.

Fig. 8 – Mechanical drain water tempering valve
Installing the kit: 1. Installations should be done by a plumber in accordance with local plumbing codes. 2. Turn water and power off to the machine. 3. Remove panels. 4. Do not use sweat connections on any part of the kit to avoid damage to the tempering valve. 5. Connect the tempering valve to the drain line as close to the hot water discharge as possible. 6. Connect a 1/2″ NPT cold water line to the tempering valve. 7. The installation of a ball shut-off valve for servicing (supplied by others) is highly recommended. 8. Maintain an indirect (air gap) connection to the floor drain, if the exit of the Tee is finished to
the floor drain. 9. Restore water supply and check for leaks. 10. Restore power and test the operation of the machine. 11. Replace panels. 12. Installation is complete.
7

Installation
Electrical Connection – Single and Three Phase
WARNING: Disconnect main power off at the dishwasher and main circuit breaker before performing work on the circuit. There may be more than one power source connected to the machine.
1. Remove the right and front panels. 2. Route conduit to the mounting bracket located at the right rear corner of the machine (see
Fig. 9). Be sure to leave a 6 foot/2 meter service loop to the machine. 3. Remove the right and front panel to access the main terminal blocks. 4. Follow the Machine Electrical Connection Data Plates for the terminal block connections.
The data plates are Attached close to the blocks (Fig. 11).

Front View

Fig. 9 – Cable restraint

Fig. 10 – Power terminal block

1-Point Machine Connection Data Plate

Mod: DH6000T Series: M2-STD

For supply connection, use copper connectors in accordance with local electrical code. Rated Minimum 90°C (194°F).

Overcurrent Protection Device: Time Delay or Inverse Time Circuit Breaker

Minium Supply Conductor Ampacity
Maximum Supply Overcurrent Protection Device

50/50 AMPS 50/50 AMPS

Volt: 208-240 Ph: 3 Hz: 60

Amp: 38-34

Fig. 11 – Connection data plate

Installation
Single to Two Point Power Connection Conversion
1. Machine wiring can be converted from a single to a two point input power connection by installing a field conversion kit, P/N 901168.
2. New electrical connection data plates must be applied in front of the input terminal blocks. 3. Refer to end of this manual for conversion instructions.

LINE IN LINE IN

3 Phase Power Connection 208-240/480V/60/3

GND Fig. 12 – 3PH terminal block

1 Phase Power Connection 208-240V/60/1

L1
L2
NOT USED

GND Fig. 13 – 1PH terminal block

L1 L2 L3 GND
L1 L2 L3
LINE IN
L1 L2 L3 GND
L1 L2 L3
LINE IN

2-Point Machine Connection Data Plate

Mod: DH6000T Series: M2-STD

For supply connection, use copper connectors in accordance with local electrical code. Rated Minimum 90°C (194°F).

Overcurrent Protection Device: Time Delay or Inverse Time

Circuit Breaker

Minium Supply Conductor Ampacity
Maximum Supply Overcurrent Protection Device

50/50 AMPS 50/50 AMPS

Volt: 208-240 Ph: 3 Hz: 60

Amp: 38-34

2-Point Booster Connection Data Plate

Mod: DH6000T Series: M2-STD

For supply connection, use copper connectors in accordance with local electrical code. Rated Minimum 90°C (194°F).

Overcurrent Protection Device: Time Delay or Inverse Time Circuit Breaker

Minium Supply Conductor Ampacity
Maximum Supply Overcurrent Protection Device

50/50 AMPS 50/50 AMPS

Volt: 208-240 Ph: 3 Hz: 60

Amp: 39-34

Fig. 14 – 2-Point data plates

Installation

Convert DH6000 208-240VAC Only From 3PH to 1PH Operation

NOTE: The installer must contact the factory to receive the jumper wire, jumper bars, and replacement data plate before making the conversion.

1 Phase 208-240/60/1 LINE IN
GRD L1 L2

Install Jumper Wire 1. Disconnect all power to the machine. 2. Remove front panel to access the power terminal block. 3. Connect jumper wire (supplied be factory), Fig. 15.
between L2 and L3 on output side of terminal block 4. Connect power on L1 and L2 of the terminal block.

L1 L2

JUMPER
Fig. 15 – Jumper wire

Rewire Wash Tank Heater Element for 1PH 1. Rewire tank heater wires according to Fig.16.
Rewire Booster Tank Heater Element for 1PH 1. Remove the booster heater element cover. 2. Remove the paper insulator and
jumper bars from the heater terminals. 3. Install the jumper bars for 1PH as shown, Fig. 17. 4. Additional short jumper bars are stowed
with the new data plate. 5. Connect the wires to the terminals as shown. 6. Reinstall the paper insulator and the
booster heater element cover.
10

1PH L1 L2
L3
Fig. 16 – 1PH tank element connections
1PH

Fig. 17 – 1PH booster element connections

Detergent Dispensing System by others:

Installation

DET Detergent

· WASH TANK CAPACITY: 10 US GAL/8.3 IMP. GAL/38 L
· TWO 7/8” DIAMETER HOLES ON RIGHT-SIDE OF TANK · TOP HOLE IS DETERGENT INJECTION · BOTTOM HOLE IS DETERGENT PROBE

INJECTION POINT PROBE

CAUTION: Warewashing chemicals are supplied by others. Always follow supplier’s instructions for proper handling and use.

Fig. 18 – Injection and probe provisions

Detergent Signal for Dispensing System by others.
· 120VAC FUSE BLOCK · 2.0 AMP MAX LOAD DETERGENT SIGNAL CONNECTION. · LOCATED ON LEFT SIDE OF COMPONENT PANEL · SIGNAL ENABLED DURING WASH CYCLE.
SIGNAL ONLY

COMMON NEUTRAL
120VAC

FAN SIGNAL
120VAC 1.0 AMP
MAX.

RINSE AID SIGNAL
120VAC 2.0 AMP
MAX.

DETERGENT SIGNAL
120VAC 2.0 AMP
MAX.

Fig. 19 – Detergent signal connection
11

Installation
Rinse aid Signal for Dispensing System by others.
R /A Rinse-aid

Fig. 20 – Rinse aid injection point

CAUTION: Warewashing chemicals are supplied by others. Always follow supplier’s instructions for proper handling and use.

· 120VAC FUSE BLOCK · 2.0 AMP MAX LOAD RINSE AID SIGNAL CONNECTION. · LOCATED ON LEFT SIDE OF COMPONENT PANEL · SIGNAL ENABLED DURING RINSE CYCLE.
SIGNAL ONLY

COMMON NEUTRAL
120VAC

FAN SIGNAL
120VAC 1.0 AMP
MAX.

RINSE AID SIGNAL
120VAC 2.0 AMP
MAX.

DETERGENT SIGNAL
120VAC 2.0 AMP
MAX.

Fig. 21- Rinse aid signal connection
12

Vent Fan Control Supplied by others.

Installation

Ventilation (Vent Fan Control)
The standard DH6000 and DH6000T are equipped with a fused signal connection for an external vent fan contactor (supplied by others).

STOP: The 120VAC signal is limited to a 1.0 AMP maximum load. DO NOT CONNECT A VENT FAN MOTOR TO THE SIGNAL TERMINALS.
NOTE: The 120VAC signal is available whenever the dishwasher green power switch is ON.

To connect the external vent fan contactor:
1. Disconnect all power to the machine. 2. Remove the lower front panel and locate the three fuse blocks on the machine base. 3. Connect one wire of the external vent fan contactor to the FAN SIGNAL fuse block. 4. Connect the other wire to a COMMON NEUTRAL terminal. 5. Connect the external vent fan contactor coil wires. 6. Re-install the lower panels. 7. Restore power to the machine.

SIGNAL ONLY

COMMON NEUTRAL
120VAC

FAN SIGNAL
120VAC 1.0 AMP
MAX.

RINSE AID SIGNAL
120VAC 2.0 AMP
MAX.

DETERGENT SIGNAL
120VAC 2.0 AMP
MAX.

Fig. 22- Rinse aid signal connection
13

Installation
Optional Champion Chemical Dispensers
DET Detergent

R /A Rinse-aid
1. The detergent and rinse-aid dispensers are located on the lower left side of the machine, (Fig.23).
2. Chemicals are supplied by others. Follow the chemical manufacturer’s instructions for the handling and use of the chemicals.
3. Refer to the Detergent Concentration Graphs below to set the Champion chemical dispensers.

RINSE-AID
DETERGENT
Fig. 23 – Champion dispenser pumps

600
DETERGENT CONCENTRATION GRAPHS
500

400

PPM

300

200 100

100 200

300 400

500 600 700

Concentration (mV)

– Graph 1 UltraKlene Based on manufacturer’s recommended concentration
NOTE: These graphs are provided only as reference. Results may change due to incoming water variations.

PPM

120 100
80 60 40 20
0 0
14

– Graph 2 QSR Yellow
Based on manufacturer’s recommended concentration

100

150

200

250

300 350

Concentration (mV)

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This Page Intentionally Left Blank
15

Supervisor Menus – Optional Champion Chemical Dispenser Set-up

Optional Champion Chemical Dispenser Set-up (continued)
Instructions for the Supervisor and Chemical Supplier

DISHWASHER START-UP: 1. Check chemical containers are full; pick-up tubes installed. 2. Turn water supply on. 3. Turn power on. 4. Push green start button, (Fig. 24). 5. Operation screen appears, (Fig. 25).

Fig. 24 – Dishwasher power switch

SUPERVISOR MENUS
ENTER SUPERVISOR MENU: 1. Chemical set-up is performed using the supervisor menu.
To enter the supervisor menu: 2. Press the SETTINGS button, “gears”, (Fig. 25). 3. The Supervisor Menu appears, (Fig. 26).
Navigation Buttons:
· SETTINGS: Press for Supervisor Menu · Back-up to previous screen. · Return to main screen.

Fig. 25 – Settings button Fig. 26 – Supervisor Menu
Fig. 27 – Enter password

ENTER CHEMICAL SETUP MENU: 1. Press ‘SETUP OPTIONS’ button, (Fig. 26). 2. Password screen appears, (Fig. 27). 3. Press 7777, then ‘ENT’ on keypad, (Fig. 28). 4. Press ‘CHEMICAL SETUP’ button, (Fig. 29).
(continued on next page)
16

Fig. 28 – Keypad Fig. 29 – Set-up options menu

Supervisor Menus – Optional Champion Chemical Dispenser Set-up

Optional Champion Chemical Dispenser Set-up (continued)
Instructions for the Supervisor and Chemical Supplier
Chemical Setup Menu: (continued)
Sensor Options: Chemical dispensing controlled according to option IN-LINE only, TANK only or both IN-LINE and TANK.

DETERGENT SENSORS :
1. Press ‘IN-LINE’ button ON if optional detergent sensor installed (Fig. 30).
2. Press ‘TANK’ button ON if tank detergent sensor installed (Fig. 30).
3. Press both ON if both installed.

Fig. 30 – IN-LINE sensor selected.

DETERGENT PRIME and RINSE AID PRIME BUTTONS: 1. Manually runs the chemical pumps. 2. To prime: Insert pick-up hose(s) in chemical containers. 3. Press and hold a PRIME button. Release button.
SET RINSE AID SET POINT: (factory default = 5 secs.) 1. Rinse aid pump runs for 5 secs. during the final rinse. 2. To change: press “5”. Keypad appears, (see Fig. 28). 3. Press CLR, new value, and ENT.

Fig. 31 – In-line sensor

SET DETERGENT CYCLE TIMES, (Fig. 25):

Fig. 32- Tank sensor

1. Press “CYCLE TIMES” Factory default Prime = 40 secs., Fill = 30 secs.,Cycle = 3 secs.)

2. To change: press “number on the screen, Keypad appears, (see Fig. 28).

3. Select new value on keypad, then ENT.

4. Repeat for each value needing change.

IN-LINE Sensor (ONLY) Normal Operation:

1. Detergent pump output = 3ml/sec.

2. At power on, the detergent pump will run for 40 secs. or until the in-line sensor detects chemical.

Fig. 33 – In-line sensor cycle times

3. When the lower float is satisfied, detergent pump runs 30 secs. for initial charge.

4. The detergent pump runs 3 secs. at the beginning of each wash cycle.

(continued on next page) 17

Supervisor Menus – Optional Champion Chemical Dispenser Set-up

SUPERVISOR MENUS (continued)

Optional Champion Chemical Dispenser Set-up (continued)
Instructions for the Supervisor and Chemical Supplier
IN-LINE SENSOR ONLY DETERGENT CYCLE TIMES (continued): IN-LINE Sensor Operation Error (A):
1. If the IN-LINE detergent sensor does not detect chemical within the 40 sec. prime cycle, then, a flashing yellow bottle symbol appears on the operation screen indicating a ‘DETERGENT LOW ALERT’, (Fig. 34).
2. Check the chemical supply then press the flashing bottle to run the pump 40 secs.
3. The flashing yellow bottle will disappear when the IN-LINE sensor detects chemical.

IN-LINE Sensor Operation Error (B): 1. The detergent pump runs for 3 secs. before

Fig. 34 – DETERGENT LOW ALERT – (flashing bottle)

each wash cycle. If the IN-LINE sensor does

not detect chemical after three consecutive cycles, the flashing yellow bottle will appear.

2. Check the chemical supply and press the flashing yellow bottle to reset the alert.

Repeating “LOW DETERGENT ALERT: The flashing yellow bottle will continue to reset and periodically reappear until the cause of alert is repaired. The dishwasher continues operating even with the error. CFA machines will lockout if there is a Low Detergent Alert.

TANK Sensor Normal Operation:
1. Detergent pump output = 3ml/sec.
2. Machine fills.
3. When the lower float is satisfied, detergent pump runs for the fill set point to achieve the initial detergent charge.

TANK Sensor Error Operation:

Fig. 35 – Tank sensor selected.

1. If machine has run one cycle, and tank temperature is 150ºF/65.6ºC or greater, and, the tank sensor is not satisfied, then the detergent pump will pump the cycle time set point.

2. Detergent pump waits 20 secs. and pumps the cycle time set point again or until the sensor is satisfied.

3. When the wash pump is running, the detergent pump will run If the sensor dectects the detergent is below its setpoint for 5 consecutive seconds.

4. This is repeated for two minutes or until tank sensor is satisfied. The flashing yellow bottle “LOW DETERGENT ALERT” will appear if tank sensor is not satisfied within two minutes.

Supervisor Menus – Optional Champion Chemical Dispenser Set-up

Optional Champion Chemical Dispenser Set-up (continued)
Instructions for the Supervisor and Chemical Supplier

IN-LINE and TANK Sensors Normal Operation:
1. Detergent pump output = 3ml/sec. 2. Machine fills. 3. When the lower float is satisfied, detergent
pump runs the fill set point for initial charge. 4. The detergent pump runs 3 secs. at the
beginning of each wash cycle.

Fig. 36 – In-line and Tank sensor selected.

IN-LINE and TANK Sensor Operation Error:
1. If machine has run one cycle, and tank temperature is 150ºF/65.6ºC or greater, and, the tank sensor is not satisfied, then the detergent pump will pump the cycle time set point.
2. Detergent pump waits 20 secs. and pumps the cycle time set point again or until the sensor is satisfied.
3. When the wash pump is running, the detergent pump will run If the sensor dectects the detergent is below its setpoint for 5 consecutive seconds.
4. This is repeated for two minutes or until tank sensor is satisfied. The flashing yellow bottle “LOW DETERGENT ALERT” will appear if tank sensor is not satisfied within two minutes.
Fig. 37 – Tank only or In-line and Tank sensor selected.
SET DETERGENT CONCENTRATION –In-line Sensor shown ON (Fig.38):.
1. The detergent concentration is controlled by the detergent sensor(s) and set-up by pressing the “CONCENTRATION” button, (Fig. 33) then setting the needed values according to the charts on page 11 and tritation.

(continued on next page)

Fig. 38 – Detergent Concentration
19

Supervisor Menus – Optional Champion Chemical Dispenser Set-up
SUPERVISOR MENUS (continued)

Optional Champion Chemical Dispenser Set-up (continued)
Instructions for the Supervisor and Chemical Supplier

SET DETERGENT CONCENTRATION – (See Fig. 39 a,b,and c for Sensor displays).

1. The concentration display indicates the sensor that is ON. 2. Setpoint value sets the amount of detergent injected. 3. Actual is the amount of detergent detected by sensor. 4. Press DETERGENT PRIME to prime in the event that
it was not completely primed automatically. 5. Press “PUMP” button to agitate wash tank.

6. Fill the dishwasher with fresh water and run cycles until the tank temperature indicates approximately 160ºF/71ºC.

Fig. 39a – In-line Sensor ON

Fig. 39b – Tank Sensor ON

Fig. 39c – Tank and In-line Sensors ON

7. Press the ‘Back-up button (), (Fig. 39c), to return to the Supervisor menu, (Fig. 39c). 8. Press the ‘Home’ button, (Fig. 40), to return to the main operation screen, (Fig. 41).

Fig. 40 – Home button

Fig. 41 – Main operation screen

THIS COMPLETES THE OPTIONAL CHAMPION CHEMICAL DISPENSER SETUP PROCEDURE.

Supervisor Menus – Sleep, Delime Setup

SLEEP
NOTE: Access to the supervisor menu is active for five minutes. The 7777 password must be re-entered after 5 minutes.

1. Press the SETTINGS button, “gears”, (Fig. 42). 2. The Supervisor Menu appears, (Fig. 43) 3. Press the “SETUP OPTIONS” and the password
screen appears, (Fig.44). 4. Enter 7777 and ENT on the keypad (Fig. 45). 5. Setup Options screen appears. 6. Press the SLEEP button, (Fig. 46). 7. Press ON or OFF to enable/disable the option. 8. Press the number to enter a minimum of 1 hour
up to a maximum of 10 hours. Factory default setting is 2 hours, (Fig. 47).

Fig. 42 – Main screen Fig. 43 – Supervisor menu

Fig. 44 – Password screen

Fig. 45 – Keypad (Enter 7777 and ENT).

Fig. 46 – Press Sleep button
9. During normal operation, if the machine is idle for the programmed time, then the main screen displays, “SLEEP” “TOUCH TO WAKE UP”. Touch the screen and the operation screen will reappear, (Fig. 42).
10. The tank heaters and the detergent system is disabled when the machine is asleep.

Fig. 47 – SLEEP setup screen. Fig. 48 – Main screen SLEEP display.

Supervisor Menus – Fill Time Extended, Water Refresh, On for Celsius, On for French
SUPERVISOR MENUS (continued)

FILL TIME EXCEEDED: The time it must take to fill the wash tank is programmed with the Fill Time Extended button. If the programmed minutes are exceeded then the operation screen displays an alarm.
ON FOR CELSIUS: When the button is ON temperatures are displayed in ºC with the letter “C”. By default, temperatures are displayed in ºF with the letter “F” .

Fig. 49 – Selection buttons

ON FOR FRENCH: When the button is ON descriptions are displayed in French. By default descriptions are displayed in English.

WATER REFRESH Water Refresh function ensures wash tank water remains clean to enhance washability by periodically draining one-third of the water in the wash tank and replacing with fresh water.

1. Press the Water Refresh button ON.
2. Press the SetPoint number and enter the number the number of cycles before wash cycle begins.
3. Wash Cycle runs.
4. The next Refresh Cycle runs after the programmed wash cycles are complete.

Fig. 50 – Water refresh button

Water Refresh Cycle:
1. MACHINE washes normally. Drain valve opens at beginning of rinse, and through 15 secs. of dwelling. Water level is 1/3 low.
2. Upper float is low. During next cycle, fill comes on to refill tank.
3. Booster temperature is low. Machine enters rinse sentry until booster temperature is satisfied.
4. Main screen displays the ‘WATER REFRESH’ alert.
5. Machine drains, refills and washes normally.

Fig. 51- Adjustable refresh intervals

NAVIGATION BUTTONS:
· SETTINGS: Press for Supervisor Menu · Back-up to previous screen. · Return to main screen.
22

SUPERVISOR MENUS
I/O – Inputs/Outputs:
· The I/O shows the operating state of components.
· Machine operation can be checked using the I/O screen.
To access the I/O screen:
1. Press the SETTINGS button on the main screen, (Fig. 52).
2. Press I/O button, Fig. 53). 3. The I/O screen appears, (Fig. 54). 4. A red light indicates an open (inactive)
condition. Green indicates closed (active). 5. For example, the green light for DOOR
indicates the door is closed. The red light for PUMP indicates the pump is off.

I/O, Active Faults – Supervisor Menus Fig. 52 – Press SETTINGS on main screen. Fig. 53- I/O button

NOTE: Press the ‘Back-up button () to return to the supervisor menu, (Fig. 53).
ACTIVE FAULTS: 1. Press the ACTIVE FAULTS button to display operating errors currently present in the machine, (Fig.55).

Fig. 54 – I/O SCREEN – Component status

(continued on next page)

Fig. 55- Active faults button
23

Supervisor Menus – Active Faults, Cycle Count, Manuals
SUPERVISOR MENUS (continued)

ACTIVE FAULTS: (continued) 2. A green light indicates no fault, a red light indicates a fault is active, (Fig. 56). 3. Active faults are displayed on the operator’s main screen. See the Operation Manual for details.
CYCLE COUNT: 1. Press the CYCLE COUNT button to display the total cycles run since commissioning, (Fig.57a-b). 2. The cycle count cannot be reset.

Fig. 56- ACTIVE FAULTS screen Fig. 46 – Active faults menu
Fig. 57a- CYCLE COUNT button

NOTE: Press the ‘Back-up button ().
MANUALS: 1. Press the MANUALS button to display operating and cleaning instructions, (Fig. 58).

Fig. 57b- Cycle count display

Fig. 58 – Manuals
24

Revision, Start Delime, Factory Setup – Supervisor Menus
SUPERVISOR MENUS
NOTE: Press the ‘Back-up button ().

REVISION:
1. Press the REVISION button, (Fig. 59a) to display the program version number installed.
2. The revision version is important for troubleshooting and repair of the machine.
3. The revision number, (Fig. 59b) automatically changes when a new program is installed.

Fig. 59a – Revision

START DELIME: 1. Supervisors may start a Delime process from this menu. Users use the main screen to begin a Delime. 2. Press START DELIME to begin a deliming operation, (Fig. 60). 3. The supervisor delime setup is on page 29.
FACTORY SETUP 1. FACTORY SETUP CAN ONLY BE ACCESSED BY FACTORY PERSONNEL, (Fig. 61). 2. Contact Factory if this function is required.
(continued on next page)

Fig. 59b – Revision Version
Fig. 60 – Start delime
Fig. 61 – Factory Setup not available for supervisors.
25

Supervisor Menus – MAINT (Maintenance)
SUPERVISOR MENUS (continued)
MAINT:
CAUTION: Supervisors should consult an authorized service agent before making changes to MAINT menu settings.
1. Press the SETTINGS button access supervisor menu, (Fig. 62).
2. Press the MAINT button, (Fig. 63). 3. The Enter Password screen appears. 4. Press 0 and keypad appears (Fig. 64). 5. Press 9999, then ‘ENT’ on keypad, 6. The maintenance menu appears, (Fig. 66).

Fig. 62 – Main screen Fig. 63 – MAINT button

Fig. 65 – MAINT password 9999.

Fig. 64 – MAINT password screen

Fig. 66 – MAINT.
(continued on next page) 26

SUPERVISOR MENUS (continued)
MAINT: (continued)
TEMP SETPOINTS:
1. Press the Temp Setpoints button, (Fig. 67a).
2. A menu appears showing the factory default Temperature Setpoints for the wash tank = 168ºF/76.6ºC, and the Booster = 191ºF/83.3ºC. These are adjustable by pressing the numeric values
3. Actual Temperatures appear below and indicate the current temperatures during a wash and rinse cycle. These are not adjustable, (Fig. 67b).
Press the ‘Back-up button ().

MAINT (Maintenance) – Supervisor Menus Fig. 67a- Maintenance menu

FUNCTION TEST:
1. Press the Function Test button, (Fig. 68).
2. A menu appears to test the displayed components on the screen. Press and hold the button to test if the component is working. Troubleshoot the problem or contact an authorized service agent for assistance.
Press the ‘Back-up button ().
HIGH BOOSTER: 1. Press the High Booster button, (Fig. 69). 2. Menu appears to test displayed components. Press and hold button to test component operation. 3. Contact service agent if problem.
(continued on next page)

Fig. 67b- Temperature Setpoints menu
Fig. 68- Function Test menu
Fig. 69- High booster menu
27

Supervisor – Fault Counters, Temp Offset, Temp Lockout, Detergent OFF, Detergent Lockout

SUPERVISOR MENUS (continued)

FAULT COUNTERS:
1. The Fault Counter shows how many times the machine has a listed fault error.
2. Only a technician can reset fault counters.

Fig. 70- MAINT menu

TEMP OFFSET:
1. Temp Offset allows a service agent to compensate for variances between measured and actual temperature.
2. Only a technician can correct temperatures, (Fig. 71).

Fig. 71 – Only a technician can correct temperatures

DRAIN WATER TEMPERING (DWT): (For electric DWT option only)
1. Drain water tempering is an option that includes a cold water valve connected to the drain line to cool the water leaving the machine.
2. Refer to Fig. 72 and note the default settings are OFF. The default time the cold water valve isenergized is 30 secs. The operating range is between 1 and 120 secs.

Fig. 72- Drain water tempering settings

NOTE: The functions listed below are only used by service agents to program the operation of a machine if equipped with special options, (Fig. 70).

TEMP LOCKOUT: When ON, machine will stop if wash temperature is below 150ºF/65.5ºC. The lockout temperature setting is adjustable.
DOOR LOCK: When ON, the door lock switch operates as required.
DETERGENT: When ON, the Optional Champion detergent system is operational.
DETERGENT LOCKOUT: When ON, the machine will not operate if detergent is not detected in the Champion detergent system.

SUPERVISOR MENUS (continued)
DELIME SETUP:
NOTE: Access to the supervisor menu is active for five minutes. The 7777 password must be re-entered after 5 minutes.
1. Press the SETTINGS button on the main screen, (Fig. 73).
2. Press SETUP OPTIONS button, Fig. 74). 3. Enter password screen appears, (Fig. 75) 4. Press 77777 and ENT, (Fig. 76). 5. Press DELIME SETUP BUTTON( Fig. 77).

Delime Setup – Supervisor Menus Fig. 73 – Main screen Fig. 74 – Supervisor menu

Fig. 75 – Password screen

Fig. 76 – Keypad (Enter 7777 and ENT).

Fig. 77- Delime Setup button
(continued on next page) 29

Supervisor – Delime Notification Setup

Supervisor Mode (MAINT): (continued)

DELIME NOTIFICATION SETUP:

1. DELIME SETUP activates and sets up the delime function.

2. Press the DELIME button The DELIME SCHEDULE sets the number of hours of machine operation between delime.

3. HOURS range = 100-10 hours. The factory default is 100.

4. WASH DURATION MINUTES range = 10-50 minutes.

The factory default is 30 minutes.

Fig. 78- Delime Setup menu

5. RINSE DURATION MINUTES range is 10-30 minutes. The factory default is 30 minutes.

To change a value: 1. Press press the displayed number. 2. The keypad appears 3. Press keypad and enter the desired value then press ENT. 4. Repeat for each number as needed.

START DELIME:

DELIME

Fig.79- Supervisor’s menu – Start delime button

Fig. 80 – Main screen Delime button

1. The Delime operation can be started from three locations: a) Delime Setup screen, (Fig. 78). b) Supervisor’s menu, (Fig. 79). c) Main screen if the, (time to delime has elapsed), and the machine is idle.
2. The delime operation is the same regardless where the button is pushed.

DELIME DELIME OPERATION:

Delime Operation

· Deliming removes mineral deposits from the machine with a deliming chemical. · The deliming process is automatic after the chemical is added to the machine. · Refer to Figs. 78 and 79 on the previous page.

START DELIME: (continued)
· The Delime process is semi-automatic. The operator must perform actions to prepare the process then the machine performs the cleaning process automatically.
1. Press the DELIME button, (Fig. 81). 2. “PROCEED WITH DELIME” screen appears. 3. Press NO to return to main screen. 4. Press YES to start delime, (Fig.82).

DELIME
Fig. 81 – Press DELIME button to start

NOTE: Press and hold the red button for three seconds to cancel delime and return to the main screen.
5. If door is open,”CLOSE DOOR TO START” appears, (Fig. 83). The red door icon in the upper right corner of the screen alerts the operator the door is open.
6. If door is closed when YES is pressed the screen immediately displays “DRAINING” and the machine drains, (Fig. 84).
7. When the machine has drained, Open the doors and clean the scrap screens (Fig. 85).
8. “CLOSE DOOR TO FILL” appears. Note the red door icon denoting an open door (Fig. 86).

Fig. 82 – Proceed screen Fig. 83 – Close door to start

Fig. 84 – Machine drains

Fig. 86 – Close door to fill

Fig. 85 – Clean scrap screens
31

Delime Operation
DELIME OPERATION: (continued)
9. Close the doors. “FILLING” appears and machine fills, (Fig. 87).
CAUTION: Follow the chemical supplier’s use and handling instructions. Wear protective clothing, and eye protection when handling chemicals.

Fig. 87 – Machine fills

10. “ADD DELIME CHEMICAL” appears. Open doors and add deliming chemicals in accordance with the chemical supplier’s instructions.

NOTE: The operator cannot exit the deliming operation after the chemical is added.
11. “CLOSE DOOR TO START” appears. Red door icon indicates the doors are open.

Fig. 88 – Add delime chemical

12. “TIME REMAINING” indicates the length of time the deliming period will run. Is programmed in the supervisor Delime Setup menu. The time in this example is 10 minutes displayed in minutes and seconds, (Fig.89).
13. “DELIME IN PROGRESS” appears. Time remaining begins to count down to zero.
NOTE: If machine is equipped, the door switch will lock the door until the deliming operation is finished.

Fig. 89 – Close door to start delime operation

14. Pump runs and circulates the delimer throughout the machine to remove mineral deposits, (Fig. 90).
NOTE: The delime operation can be stopped only by an authorized service agent.

Fig. 90 – Pumps run

15. Deliming time expires at end of preset time.
16. “DRAINING” appears. Pump stops, drain opens and deliming solution is drained.

Fig. 91 – Delimer drains

(continued on next page) 32

DELIME OPERATION: (continued)
17. “FILLING” appears. Machine fills with fresh water, (Fig.92).
18. “DELIME RINSE IN PROGRESS” appears. Pump runs. Time remaining in this example counts down from the preset 5 minutes, (Fig. 93).
19. “DRAINING” appears. Pump stops, drain opens and deliming residue drains, (Fig. 94).
20. “FILLING” appears. Machine fills, (Fig. 94).
21. “DELIME RINSE IN PROGRESS” appears for the second time to ensure delimer is removed. Pump runs. Time remaining counts down from the preset 5 minutes, (Fig. 95).
22. “DRAINING” appears for the final time. Machine drains.
23. “DELIME COMPLETE” appears. Press the “CONTINUE” button and the main screen will appear. The machine will fill and return to normal operation, (Fig. 98).

Delime Operation Fig. 92 – Fills with fresh water Fig. 93 – Rinses to remove residue Fig. 94 – Machine drains and refills again

THIS COMPLETES THE SUPERVISOR MENU INSTRUCTIONS.

Fig. 95 – Second rinse

Fig. 96 – Machine drains for final time

Fig. 98 – Main screen – normal operation

Fig. 97 Delime operation complete return to main screen
33

Fault Messages

FAULT MESSAGES:

· Operation errors are displayed on the main screen with prompts to guide the operator through troubleshooting procedures and corrective actions.

FILL TIME EXCEEDED:

1. If the machine does not fill completely in the allotted time then “FILL TIME EXCEEDED” and a blinking
fault icon appear, (Fig.99a and Fig. 99b).

2. Press the icon and an instruction screen appears. Follow the instructions and press RESET, (Fig. 99c).

3. The machine will resume normal operation or the fault screen will reappear.

Fig. 99a – Normal FILLING operation screen

4. Contact a service agent for repair.

Fig. 99b – Fault screen with blinking icon

Fig. 99c – Follow instructions on screen

DRAIN TIME EXCEEDED:
1. If the machine does not drain completely in the allotted time then “DRAIN TIME EXCEEDED” and a blinking fault icon appear, (Fig.100).
2. Press the blinking icon and an instruction screen will appear. Follow the instructions and press ACKNOWLEDGE, (Fig. 100a).
3. If the drain fault is corrected then the machine will resume normal operation; however, if the fault is not corrected, the machine will resume normal operation with the blinking icon as a prompt that the machine is running in a drain fault condition and requires repair.
4. Contact a service agent for repair.

Fig. 100 – Error screen with blinking icon Fig. 100a – Follow instructions on screen

Fig. 100b – Main screen – normal operation with error icon
34

ERROR MESSAGES: (continued)

Fault Messages

FLOAT FAULT:
1. The floats are devices inside the machine that control filling and heating. If a float encounters a problem, then “FLOAT FAULT” and a blinking fault icon appear, (Fig. 101).
2. Press the icon and an instruction screen appears. Follow the instructions and press RESET, (Fig. 101a).
3. The machine will resume normal operation or the fault screen will reappear.
4. Contact a service agent for repair.

Fig. 101 – Fault screen with blinking icon

Fig. 101a – Follow instructions on screen

TEMPERATURE SENSOR FAULT:
1. If a machine temperature sensor fails, then the “TEMPERATURE SENSOR FAULT” message appears and the Wash Tank temperature displays XXXX indicating the location of the fault, (Fig.102a).
2. Press the blinking fault icon and an information screen appears. Press the ACKNOWLEDGE button, (Fig. 102b).
3. The machine will resume operation. The main screen in this example, has a blinking fault icon indicating the wash tank sensor is in a fault condition, and the tank heater is de-energized, (Fig. 102c).
4. Contact a service agent for repair.

Fig. 102 – Normal “WASHING” screen Fig. 102a – Temperature sensor fault screen

Fig. 102c – Main screen with blinking fault icon

Fig. 102b – Press ACKNOWLEGE

APPENDIX A: Installing DH6000T Corner Splash Shield Kit P/N 901114
INSTALLING DH6000T CORNER SPLASH SHIELD KIT, P/N 901114 CAUTION: The machine will drain automatically when the dishwasher power is turned off.
KIT PARTS: (1) SHIELD, CORNER SPLASH, P/N 337955, COMPOUND SEALING, P/N 104889, (2) SCREWS,
10-32 X 1/2″ TRUSS HEAD, P/N 100097, (2) WASHER, FLAT, 10-32, P/N 107033, NUT, GRIP, 10-32 W/NYLON INSERT, P/N 107966
SPECIAL TOOLS: #21 or 5/32″ Drill bit, Electric Drill
1. The splash shield is installed on the right-hand side of the dishwasher, (Fig.1).

Wall

Control Panel

Splash Shield

Fig. 1

2. Turn dishwasher power off; the machine will drain automatically. Open the doors. 3. Lift and remove the track assembly, (Fig. 2).

Track Assembly Fig. 2
36

APPENDIX A: Installing DH6000T Corner Splash Shield Kit P/N 901114
4. Remove the (4) bolts, locks, and washers securing the right-hand door guide cover. Save the fasteners and discard the cover, (Fig. 3).

Guide Cover

Fig. 3
5. Install the splash shield between the door guide and the front corner post (Fig. 4). The left side of the splash shield covers the door guide.

Door Guide

Front Corner
Post

Splash Shield

Fig. 4
37

APPENDIX A: Installing DH6000T Corner Splash Shield Kit P/N 901114
6. Apply a small bead of sealing compound to the (4) fasteners saved in step 4. Secure the guide cover end of the splash shield to the machine, (Fig. 5).
Sealing Compound

Fig. 5
7. Locate the mounting holes on the right-hand front corner, (Fig. 6).

Splash Shield Mounting Hole

Front Corner
Post

Fig. 6
38

APPENDIX A: Installing DH6000T Corner Splash Shield Kit P/N 901114 8. Using the splash shield as a template, mark and drill two holes in the corner post.
Secure the shield to the post using the 10-32 screws, nuts and washers provided in the kit.
Fig. 7
9. Open and close the doors to ensure there is no interference between the doors and shield. 10. Turn the dishwasher power on to fill the dishwasher. 11. The installation is complete.
NOTE: The corner posts may be predrilled and will not require the posts to be drilled as described in Step 8.
39

APPENDIX B: Kit P/N 901168, 1-Point to 2-Point Input Block Conversion
Kit P/N 901242, DH6000/T- M2 Series 1-Point to 2-Point Terminal Block Conversion

KIT PARTS:
(1) P/N 111833, Input Terminal Block (2) P/N 100007, Screw, 10-32 x 3/8″ Truss Hd., (1) *Label, Matrix 2-Point Electrical Data Plate, (1) P/N 117524, Instruction Sheet
* THE DATA PLATE MUST BE CUSTOM PRINTED AT THE FACTORY AND ADDED TO THE KIT BEFORE SHIPMENT.

WARNING:

Disconnect all power to the dishwasher

before working on the machine.

Fig. 1

1. Check the contents of the kit, (Fig. 1). The new data plates must be included. Contact Champion National Service in USA @ 1-(800) 858-4477 or in Canada @ 1-(800) 263-5798
2. Disconnect power to the dishwasher and remove the front and right-side panels. Locate booster terminal block mounting bracket on right front of machine base, (Fig. 2).
3. Install terminal block included in the kit to the existing bracket using kit screws, (Fig. 3). 4. Disconnect booster wires L1, L2, and L3 on main power terminal block and route to new
booster terminal block and connect. 5. Connect booster line power to new terminal block. 6. Apply “2-Point Machine” connection data plate over the existing data plate and apply the
“2-Point Booster” connection data plate in front of the booster terminal block, (Fig. 4). 7. Restore power and check machine operation. 8. Replace panels and apply new machine data plate over existing on lower front panel. 9. Restore power and check operation. 10. Conversion is complete.

Machine data plate Booster data plate

Fig. 2 – Mounting bracket

Fig. 3 – Booster terminal block

Fig. 4 – Apply 2-Point data plates
Page 2 of 2 P/N 117524 rev.-

APPENDIX B: 1-Point to 2-Point Electrical Connection Conversion, Kit P/N 901168
Kit P/N 901242, DH6000/T-M2 Series 1-Point to 2-Point Terminal Block Conversion
ATTENTION
CONTACT THE SERVICE DEPARTMENT FOR A 2-POINT CONNECTION DATA PLATE TO
GO INTO THIS KIT BEFORE SHIPMENT.
THIS KIT IS INCOMPLETE WITHOUT THE FOLLOWING: 1) FRONT PANEL 2-POINT CONNECTION DATA PLATE. 2) 2-POINT MACHINE ELECTRICAL CONNECTION DATA PLATE 3) 2-POINT BOOSTER ELECTRICAL CONNECTION DATA PLATE
Page 1 of 2 P/N 117524 rev.-
41

APPENDIX C: Manually Operating the Drain Valve
Manually Operating the Drain Valve
· To manually operate the new valve, four 2.5mm socket allen screws must be removed, the valve coil removed, and the valve globe rotated with pliers.
· The valve coil has an indicator line showing valve position. Ensure valve is reassembled in the same position.

Remove four 2.5mm coil retaining allen screws.
3

Remove the coil from the valve body.

Reassemble in reverse order.
Using pliers, turn the valve body key to the vertical position to open valve.
42