Wagner 062020 Powerpainter 90 Extra Skid Instruction Manual

POWERPAINTER 90 EXTRA

1. Never put your fingers, hands or any other parts of the body into the spray jet!
   Never point the spray gun at yourself, other persons or animals.
   Never use the spray gun without a safety guard.
2. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used.

The operating instructions state that the following points must always be observed before starting up:

1. Faulty units must not be used.
2. Secure the spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet.
4. Check the allowable operating pressure of the high-pressure hose and spray gun.
5. Check all connections for leaks.

1. Release the pressure from spray gun and hose
2. Secure the spray gun using the safety catch on the trigger.
3. Switch off unit

1. Safety at the workplace
   a) Keep your workplace clean and well-lit. Disorder or unlit workplaces may result in accidents.
   b) Never use the tool in hazardous areas that contain flammable liquids, gases or dust. Power tools generate sparks that can ignite the dust or vapors.
   c) Keep children and other persons away when using the power tool. You can lose control of the tool if you are distracted.
2. Electrical Safety
   a) The tool plug must fit into the socket. The plug may not be modified in any form. Do not use adaptor plugs together with protective-earthed tools. Unmodified plugs and suitable sockets reduce the risk of an electric shock.
   b) Avoid physical contact with earthed surfaces such as pipes, heating elements, stoves and refrigerators. The risk of electric shock increases if your body is earthed.
   c) Keep the equipment away from rain and moisture. The risk of an electric shock increases if water penetrates electrical equipment.
   d) Do not misuse the mains lead by carrying the tool by the lead, hanging it from the lead or by pulling on the lead to remove the plug. Keep the lead away from heat, oil, sharp edges or moving tool parts. Damaged or twisted leads increase the risk of an electric shock.
   e) If you work outdoors with a power tool, only use extension cables suitable for outdoor use. The use of an extension lead that is suitable for outdoors reduces the risk of an electric shock.
   f) If you cannot avoid using the tool in a damp environment, use a residual current-operated circuit breaker. Using a residual current operated circuit-breaker avoids the risk of electric shock.

Safety of Persons

a) Be attentive. Pay attention to what you are doing and work sensibly with a power tool. Do not use the tool if you are tired or under the influence of drugs, alcohol or medication. Just a moment of inattentiveness while using the tool can lead to serious injuries.

b) Wear personal safety equipment and always wear safety goggles. Wearing personal protective equipment, such as dust mask, non-slip safety shoes, safety helm or ear protection, depending on the type of power tools, reduces the risk of injury.
c) Avoid accidental starting-up. Ensure that the switch is in the “OFF” position before inserting the plug into the socket. Accidents can occur if you carry the power tool while your finger is on the switch or if you connect the power tool to the power supply which it is on.

d) Remove setting tools or wrenches before switching on the power tool. A tool or wrench that is in a rotating tool part can lead to injuries.

e) Avoid an unnatural posture. Ensure that you are standing securely and have your balance at all times. This ensures that you can control the tool better in unexpected situations.

f) Wear suitable clothing. Do not wear wide clothing or jewelry. Keep your hair, clothes and gloves away from moving parts. Loose clothing, jewelry or long hair can be caught in moving parts.

g) Do not lull yourself into a false sense of security and do not think yourself above the safety rules for electric tools, even if you are familiar with the electric tool following extensive practical experience. Careless use can lead to serious injuries in fractions of a second

4. Careful Handling and Use of Power Tools

a) Do not overload the tool. Use the power tool designed for the work that you are doing. You work better and safer in the specified performance range if you use a suitable power tool.

b) Do not use power tools whose switch is defective. A power tool that cannot be switched on or off is dangerous and has to be repaired.

c) Remove the plug from the socket before carrying out tool settings, changing accessories or putting the tool away.

This precautionary measure prevents the unintentional starting of the tool.

d) Store unused power tools so that they are inaccessible to children. Do not let persons use the tool who are not familiar with it or who have not read these instructions. Power tools are dangerous when they are used by inexperienced persons.

e) Take proper care of your tools. Check whether the moving parts function trouble-free and do not jam, whether parts are broken or damaged so that the tool function is impaired. Have damaged parts repaired before using the tool. Many accidents have their origin in power tools that have been maintained badly.

f) Use the power tool, accessories, insert tools, etc. in accordance with these instructions and in a fashion specified for this special tool type. Take the working conditions and the activity to be carried out into consideration. The use of power tools for purposes other than the intended ones can lead to dangerous situations.

g) Keep the handles and grip surfaces dry, clean and free of oil and grease. Slippery handles and grip surfaces hamper safe operation and control of the electric tool in unforeseen situations.

5. Service

a) Have your tool repaired only by qualified specialist personnel and only with original spare parts. This ensures that the tool safety is maintained.

a) If the supply cord is damaged, it must be replaced by the manufacturer or it’s service agent or a similarly qualified person in order to avoid a safety hazard.

Health protection

Caution! Wear breathing equipment: Paint mist and solvent vapors are damaging to health. Always wear breathing equipment and only work in well-ventilated rooms or using supplementary ventilating equipment. It is advisable to wear working clothing, safety glasses, ear protection, and gloves

Flammable maeteriales 

Danger
Do not use the spray guns to spray flammable substances

Danger Explosion protection

Do not use the unit in workplaces that are covered to explosion protection regulations.

Danger

Danger of explosion and fire through sources of flame during spraying work

There may be no sources of flame such as, for example, open fires, smoking of cigarettes, cigars or tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the vicinity.

Danger Electrostatic charging (formation of sparks or flame)

Under certain circumstances, electrostatic charging can occur on the unit due to the rate of flow of the coating material when spraying. On discharging this can result in the emergence of sparks or fire. It is therefore necessary that the unit is always earthed through the electrical installation. The connection must  take place through a correctly earthed two-pole-and-earth socket outlet

Danger

High-pressure hose (safety note)

Danger Attention, danger of injury by injection! Wear and tear and kinks as well as usage that is not appropriate to the purpose of the device can cause leakages to form in the high-pressure hose. Liquid can be injected into the skin through a leakage.

High-pressure hoses must be checked thoroughly before they are used.

Replace any damaged high-pressure hose immediately.

Never repair defective high-pressure hoses yourself!

Avoid sharp bends and folds: the smallest bending radius is about 20 cm.

Do not drive over the high-pressure hose. Protect against sharp objects and edges.

Never pull on the high-pressure hose to move the device.

Do not twist the high-pressure hose.

Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose.

Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over.

Electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason, the electric resistance between the connections of the high-pressure hose must be equal or lower than 197 kΩ/m (60 kΩ/ft.

1.  Remove the protective covers on the hose and hose connection. (Fig. 2)
2.  Screw the pressure gauge to the hose connection.
3. Screw the high-pressure hose onto the pressure gauge.
   Keep hold of the connection using an adjustable spanner and tighten the hose connection with another spanner. (Fig. 3)
4. Screw the thread at the other end of the hose to the spray gun connection. Keep hold of the spray gun by applying an adjustable spanner to the handle and tighten the hose nut using another spanner. (Fig. 4)
5. Place the nozzle holder on the spray gun (Fig. 5A ) and rotate it into the final position (Fig. 5B), in order to fix it.
6. Pull the red shutter out of the paint entry point. (Fig. 6, 1)
7. Connect the suction hose to the paint entry point and secure into position. (Fig. 6, 2 and 3)
8. Push the return line on to the return flow connector. (Fig. 7)

Danger Always lock the trigger off when attaching the spray nozzle or when the spray gun is not in use.

• To lock the trigger, push in the trigger lock from left to right, when looking at the rear of the gun. (Fig. 9, A)
• To unlock the trigger, push the trigger lock from right to left, when looking at the rear of the gun. (Fig. 9, B)
• Insert the nozzle with the tip pointing forwards. (Fig. 10)

Another nozzle size and gun filter must be used, depending on the material to be processed.

Danger Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose.

This procedure relieves the pressure from the spray hose and the gun.

1. Secure the spray gun. (Fig. 9, A)
2. Switch the device off. Turn the switch into the PRIME position (vertical). (Fig. 11)
3. Release the spray gun. Hold the spray gun over an empty container and press the trigger to relieve the pressure.
4. Secure the spray gun.

Start-up

Before connecting to the mains supply, be sure that the supply voltage is identical with the value given on the rating plate.

1. Spray a little oil out of the provided flask into the marked opening (fig. 12, 1). Tip: tilt the device back. Light household oil can be substituted if necessary.
2. Disconnect the return flow pipe from the suction hose.
3. Place the suction hose (Fig. 12, 2) in the material container and the return line (Fig. 12, 3) in an empty container.
4. Press the red inlet valve pusher to ensure that the inlet valve is free. (Fig. 13)
5. Plug in the power cable.
6. Turn the switch into the PRIME position (vertical).
7. Hold the return line over the empty container and switch the device on. This will flush out any preservatives remaining in the system.
8. Switch the device off again as soon as the material emerges from the return line
9.  Fix the return line using the suction hose clips. (Fig. 14)
10. Turn the switch to the SPRAY position (horizontal).
11. Aim the spray gun at a piece of cardboard and switch the device on.
12. Release the spray gun and hold the trigger until the material emerges evenly.
13. Let go of the trigger and secure the spray gun

Spray Technique 

Danger Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose.

Danger Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

• It is best to practice on cardboard or a similar surface first of all, in order to check the spray pattern and become accustomed to using the spray gun. If the paint sprays evenly, as shown in fig. 15 A, all the settings must be correct.
    If the paint looks stripy after spraying, as shown in fig. 15 B, gradually increase the pressure or dilute more in 5% steps (please note the maximum amount of thinner stipulated by the manufacturer.)
• The key to obtaining a high-quality result is even coating of the entire surface. Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is approx. 25 to 30 cm between the spray nozzle and the surface. (Fig. 16, A)
• Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist. (Fig. 16, B)
• Keep the spray gun perpendicular to the surface, otherwise, one end of the pattern will be thicker than the other. (Fig. 16, C)
• Trigger gun after starting the stroke. Release the trigger before ending the stroke. (Fig. 16, D) The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating.
  During operation, the pump switches on and off continuously, in order to regulate the pressure. This is normal and is not a malfunction.

Do not attempt to unclog or clean the nozzle with your finger. High-pressure fluid can cause injection injury.

1. Release the trigger and secure the gun. Rotate the reversible nozzle arrow 180º so that the point of the arrow is toward the rear of the gun. (Fig. 17). Under pressure, the nozzle may be very difficult to turn. Turn the switch to the PRIME position (vertical) and pull the trigger. This will relieve pressure and the tip will turn more easily.
2. Turn the switch to the SPRAY position (horizontal).
3. Unlock the gun and squeeze the trigger, pointing the gun at a scrap piece of wood or cardboard. This allows pressure in the spray hose to blow out the obstruction. When the nozzle is clean, the material will come out in a straight, high-pressure stream.
4. Release the trigger and secure the gun. Reverse the nozzle so the arrow points forward again. Unlock the gun and resume spraying.

Interruption of Work

Danger Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose.

• Switch the device off and remove the power plug.
• Put the spray gun in a plastic bag and seal so that it is air-tight.
• Wet paint surface in a paint container with a little water to prevent skin from forming

Taking Out of Operation and cleaning

Proper cleaning is the prerequisite for the problem-free operation of the paint application device. No warranty claims are accepted in case of improper or no cleaning.
Danger Do not use flammable materials for cleaning purposes.
Always clean the device as soon as you have finished the operation.
Dried-on coating substance makes cleaning more difficult.

1. Perform Pressure Relief Procedure.
2. Secure the spray gun.
3. Remove the nozzle holder from the spray gun. (Fig. 18)
4. Put the suction hose and return flow pipe into a container full of water or a suitable cleaning solution.
5. Turn the switch to the SPRAY position and set maximum pressure.
6. Hold the spray gun at the edge of an empty container. (Fig. 19)
   Danger Earth the gun when flushing with solvents using a metal container.
7.  Release the gun and keep the trigger pressed until only clear liquid emerges from the gun.
8. Switch the device off and remove the power plug.
9. Turn the switch into the PRIME position (vertical).
10. Pull the trigger to relieve the pressure.
11. Secure the spray gun.
12. Remove spray gun from the paint hose using adjustable wrenches.
13. Unclip the top of the trigger guard (fig. 20, 1) from the gun head.
14. Using the bottom of the trigger guard as a wrench, loosen and remove the handle assembly (fig. 20, 2) from the gun head.
15. Remove the gun filter (fig. 20, 3). Clean it and the nozzle with a soft brush and a suitable detergent.
16. Remove the nozzle (1), plain washer (2) and mounting (3) from the nozzle holder (4) and clean all parts thoroughly.(Fig.21)
17.  Replace the cleaned filter (fig. 20, 3) in the gun housing with the conical side forwards and screw the gun housing to the spray gun again.
18. Replace the mounting and the plain washer in the nozzle holder. Screw the nozzle holder onto the gun.
19. Detach the suction hose from the basic unit.
20. Disconnect the return line by pushing the blue lock ring upwards and pulling the hose downwards at the same time.
21. Wipe off the exteriors of both hoses.
22. Carefully remove the filter disc (fig. 22, 1) from the suction filter using pliers.
23. Clean the filter disk thoroughly under running water.
24. Remove the high-pressure hose from the basic unit with a wrench.
25. Pour approx. 60 ml oil into the pump as a preservative. (Fig. 23)
26. Insert the power plug.
27. Hold a cloth in front of the hose connection and switch the device on for approx. 5 seconds. (Fig. 24) This procedure preserves the pump

Taking Out of Operation and Cleaning

1.  Perform Pressure Relief Procedure.
2. Secure the spray gun.
3. Remove the nozzle holder from the spray gun. (Fig. 18)
4. Put the suction hose and return flow pipe into a container full of water or a suitable cleaning solution.
5. Turn the switch to the SPRAY position and set maximum pressure.
6. Hold the spray gun at the edge of an empty container. (Fig. 19) Earth the gun when flushing with solvents using a metal container. Danger
7. Release the gun and keep the trigger pressed until only clear liquid emerges from the gun.
8. Switch the device off and remove the power plug.
9. Turn the switch into the PRIME position (vertical).
10. Pull the trigger to relieve the pressure.
11. Secure the spray gun.
12. Remove spray gun from the paint hose using adjustable wrenches.
13. Unclip the top of the trigger guard (fig. 20, 1) from the gun head.
14. Using the bottom of the trigger guard as a wrench, loosen and remove the handle assembly (fig. 20, 2) from the gun head.
15. Remove the gun filter (fig. 20, 3). Clean it and the nozzle with a soft brush and a suitable detergent.
16. Remove the nozzle (1), plain washer (2) and mounting (3) from the nozzle holder (4) and clean all parts thoroughly.(Fig.21)
17. Replace the cleaned filter (fig. 20, 3) in the gun housing with the conical side forwards and screw the gun housing to the spray gun again.
18. Replace the mounting and the plain washer in the nozzle holder. Screw the nozzle holder onto the gun.
19. Detach the suction hose from the basic unit.
20. Disconnect the return line by pushing the blue lock ring upwards and pulling the hose downwards at the same time.
21. Wipe off the exteriors of both hoses.
22. Carefully remove the filter disc (fig. 22, 1) from the suction filter using pliers.
23. Clean the filter disk thoroughly under running water.
24. Remove the high-pressure hose from the basic unit with a wrench.
25. Pour approx. 60 ml oil into the pump as a preservative. (Fig. 23)
26. Insert the power plug.
27. Hold a cloth in front of the hose connection and switch the device on for approx. 5 seconds. (Fig. 24) This procedure preserves the pump.

Maintenance and repairs

Danger Before carrying out any work on the device, relieve the pressure and unplug the power plug from the socket.

If any problems occur when the paint is sucked up, the intake valve needs to be cleaned or serviced. Problems can

1. Remove the suction hose and return tube.
2. Remove the inlet valve unit (fig. 25, 1) from the basic unit with an adjustable wrench. Visually inspect the inside and outside of the inlet valve assembly. Clean any paint residue with the appropriate cleaning solution
3. Replace inlet valve assembly by screwing it into the sprayer.

b) Servicing the pump

The specified oscillation level has been measured according to a standard test procedure and can be used to compare against electric tools.
The oscillation level is also for determining an initial assessment of the vibrational strain.
Attention! The vibration emission value can differ from the specified value when the electric tool is actually in use, depending on how the electric tool is used. It is necessary to specify safety measures to protect the operating personnel. These measures are based on an estimated shutdown during the actual conditions of use (all parts of the operating cycle are taken into consideration here, for example, periods when the electric tool is switched off, and, when it is switched on but running without any load).

Environmental protection

The device and all accessories and packaging have to be recycled in an environmentally friendly manner. Do not dispose of the appliance with household waste. Support environmental protection by taking the appliance to a local collection point or obtaining information from a specialist retailer.

Important Note regarding Product Liability!