Hilti Hit-re 100 Injectable Mortar Instruction Manual

Hilti HIT-RE 100
Instruction for use
Instruction Manual

HIT-RE 100 Injectable Mortar

Danger

Contains: 2,2‘-[(1-methylethylidene)bis(4,1-phenyleneoxymethylene)]bisoxirane (A);
Formaldehyde, oligomeric reaction products with 1-chloro-2,3-epoxypropane and phenol (A); Trimethylolpropane triglycidylether (A); m-Xylylenediamine (B);
Causes severe skin burns and eye damage (A, B)
May cause an allergic skin reaction (A, B)
Suspected of causing genetic defects (A)
May damage fertility or the unborn child (A)
Toxic to aquatic life with long-lasting effects (A, B)

Dry concrete	Water saturated concrete	Waterfilled borehole in concrete	Submerged borehole in concrete	Uncracked concrete	Cracked concrete

Hammer drilling	Hollow drill bit	Diamond coring	Working time	Initial curing time	Curing time

Threaded rod Threaded sleeve	Rebar

HIT-V (-R, -F, -HCR) / HAS (-R, -F, -HCR) / HAS-E (-R, -F, -HCR)

Ø d [mm]	Ø d0 [mm]	hef std [mm]	hef [mm]	Ø df [mm]	Tinst [Nm]
M8	10	80	60…160	9	≤ 10
M10	12	90	60…200	12	≤ 20
M12	14	110	70…240	14	≤ 40
M16	18	125	80…320	18	≤ 80
M20	22	170	90…400	22	≤ 150
M24	28	210	96…480	26	≤ 200
M27	30	240	108…540	30	≤ 270
M30	35	270	120…600	33	≤ 300

Rebar

Ø d [mm]	Ø d0 [mm]	hef [mm]
8	12-Oct	60…250/1000
10	14-Dec	60…250/1000
12	14 / 16	70…250/1200
14	18	75…1200
16	20	80…1500
18	22	85…1300
20	24/25	90…400/1300
22	28	95…1000
24	32	100…1000
25	30/32	100…500/1000
26	32	104…700
28	35	112…700
30	37	120…700
32	40	130…700
34	45	…500
36	45	…500
40	55	…500

d0 [mm]	d0 [mm]	d [mm]	d [mm]	d0 [mm]	d [mm]	[mm]	[mm]	[mm]
10	–	8	8	10	8	10	–	–
12	12	10	10-Aug	12	10-Aug	12	12	12
14	14	12	12-Oct	14	12-Oct	14	14	14
16	16	–	12	16	12	16	16	16
18	18	16	14	18	14	18	18	18
20	20	–	16	20	16	20	20	20
22	22	20	18	22	18	22	22	20
24	24	–	20	–	–	24	24	20
25	25	–	20	25	20	25	25	25
28	28	24	22	28	22	28	28	25
30	30	27	25	–	–	30	30	25
32	32	–	24/25/26	32	24/25	32	32	32
35	–	30	28	35	26/28/30	35	35	32
37	–	–	30	–	–	37	37	32
40	–	–	32	40	32	40	40	32
–	–	–	–	42	34	42	42	–
45	–	–	34/36	–	–	45	45	–
–	–	–	–	47	36	47	47	–
–	–	–	–	52	40	52	52	–
55	–	–	40	–	–	55	55	–

HIT-DL: hef >250 mm, hef >20 × d
HIT-RB: hef > 20 x d

	5…9	41 … 49	0…2 h	≥ 18 h	≥ 72 h
	10…14	50 … 58	0…1 1 ⁄2 h	≥ 12 h	≥ 48 h
	15…19	59 … 67	0…30 min	≥ 8 h	≥ 24 h
	20…29	68 … 85	0…20 min	≥ 6 h	≥ 12 h
	30…39	86 … 103	0…12 min	≥ 4 h	≥ 8 h
	40	104	0…12 min	≥ 2 h	≥ 4 h

Adhesive anchoring system for rebar and anchor fastenings in concrete

• Prior to the use of the product, follow the instructions for use and the legally obligated safety precautions.

Hilti HIT-RE 100
Contains: 2,2‘-[(1-methylethylidene)bis(4,1- phenyleneoxymethylene)]bisoxirane (A); Formaldehyde, oligomeric reaction products with 1-chloro-2,3-epoxypropane and phenol (A); Trimethylolpropane triglycidylether (A); m-Xylylenediamine (B);

Danger

Recommended protective equipment:
Eye protection: Tightly sealed safety glasses e.g.: #02065449 Safety glasses PP EY-CA NCH clear; #02065591 Goggles PP EY-HA R HC/AF clear;
Protective gloves: EN 374 / EN 388; Material of gloves: Nitrile rubber, NBR Avoid direct contact with the chemical/ the product/the preparation by organizational measures.
The final selection of appropriate protective equipment is the responsibility of the user

Disposal considerations

Empty packs:

• Leave the Mixer attached and dispose of it via the local Green Dot collecting system– or EAK waste material code 15 01 02 plastic packaging.

Full or partially emptied packs:

• dispose of as special waste in accordance with official regulations.

– UK waste material code: 20 01 27* paint, inks, adhesives, and resins containing dangerous substances.
– or waste material code: EAK 08 04 09* waste adhesives and sealants containing organic solvents or other dangerous substances.

Hilti accepts no liability for damage or failure caused by:
– Storage and transport are not in accordance with the specified conditions.
– Failure to observe the instructions for use and setting data, incorrect use
– Inadequate design of the anchor points, inadequate load bearing capacity of the base material
– Other influences of which Hilti is not aware or on which Hilti has no influence, e.g. use of products from a third party.

Product Information

– Always keep this instruction for use together with the product.
– Ensure that the instruction for use is with the product when it is given to other persons.
– Safety Data Sheet: Review the SDS before use.
– Check expiration date: See expiration date imprint on foil pack manifold (month/year). Do not use expired products.
– Foil pack temperature during usage: +5 °C to 40 °C / 41 °F to 104 °F.
– Conditions for transport and storage: Keep in a cool, dry, and dark place between +5 °C to 25 °C /41 °F to 77 °F.
– For any application not covered by this document / beyond the values specified, please contact Hilti.
– Partly used foil packs must remain in the cassette and be used up within 4 weeks. Leave the mixer attached to the foil pack manifold and store it under the recommended storage conditions. If reused, attach a new mixer and discard the initial quantity of anchor adhesive.

WARNING

Improper handling may cause mortar splashes. Eye contact with mortar may cause irreversible eye damage!
– Always wear tightly sealed safety glasses, gloves, and protective clothes before handling the mortar!
– Never start dispensing without a mixer properly screwed on.
– Attach a new mixer prior to dispensing a new foil pack (snug fit).
– Caution! Never remove the mixer while the foil pack system is under pressure. Press the release button of the dispenser to avoid mortar splashing.
– When using an extension hose: Discard of initial mortar flow must be done through supplied mixer only (not through the extension hose).
– Use only the mixer supplied with the adhesive. Do not modify the mixer in any way.
– Never use damaged foil packs and/or damaged or unclean foil pack holders.
Poor load values / potential failure of fastening points due to inadequate borehole cleaning.
– Hilti hollow drill bits TE-CD, and TE-YD must be used in conjunction with a properly maintained Hilti vacuum cleaner with model and suction capacity (volumetric flow rate) as specified in the accessory table
– The boreholes must be dry and free of debris, dust, water, ice, oil, grease, and other contaminants prior to adhesive injection.
– For blowing out the borehole – blow out with oil-free air until the return air stream is free of noticeable dust.
– For brushing only use a specified wire brush. The brush must resist insertion into the borehole – if not the brush is too small and must be replaced.
– For flushing, the borehole – flush with water line pressure until water runs clear.
– Important! Remove all water from the borehole and blow out with oil-free compressed air until the borehole is completely dried before mortar injection (not applicable to hammer a drilled hole in underwater application).
Ensure that boreholes are filled from the back of the boreholes without forming air voids.
– If necessary, use the accessories/extensions to reach the back of the borehole.
– For overhead applications use the overhead accessories HIT-SZ / IP and take special care when inserting the fastening element.
The excess adhesive may be forced out of the borehole.
Make sure that no mortar drips onto the installer.
– If a new mixer is installed onto a previously-opened foil pack, the first trigger pulls must be discarded.
– A new mixer must be used for each new foil pack.
Not adhering to these setting instructions can result in failure of fastening points!

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