This manual contains important safety, assembly, operation and
maintenance information. Please read and fully understand this
manual before operation. Save this manual for future reference.

Always wear approved helmet and safety equipment when
using this product.

See back page for Customer Service Information

Owner’s Manual Index

Troubleshooting
…………………………………………………………………………………………..30
Warranty
……………………………………………………………………………………………………………..31

Tools Recommended:

Gather these tools for quick assembly.

Metric Wrenches

IMPORTANT! Before using the unit for the first time
fully charge the Battery. Battery Charger will shut off when
Battery is fully charged, but never charge longer than 12
hours.

Warnings and Safety

e-Bikes Introduction

Riding an e-bike is similar to riding a regular bike but offers
a motor that provides assisted power when pedalling.

MEANINGS OF WARNINGS:

This symbol is important. See the word CAUTION or WARNING which
follows it. The word CAUTION is before mechanical instructions. If
you do not obey these instructions, mechanical damage or failure of
a part of the bicycle can occur. The word WARNING is before
personal safety instructions. If you do not obey these
instructions, injury to the rider or to others can occur.

WARNING:

Frame could break causing serious injury or death. If jumped,
the warranty is void.

This Class 1 e-Bike complies with Federal Governments
guidelines, with regard to total watts and top speed.

WARNING – TO AVOID SERIOUS INJURY:

Failure of the rider to obey the following Safety Warnings can
result in serious injury or death. Check local laws governing the
use of electrical vehicles.

WARNING – TO AVOID SERIOUS INJURY:

ALWAYS WEAR YOUR HELMET WHEN RIDING THIS
PRODUCT!

Always read the user manual that comes with your helmet to make
sure it is fitted and attached properly to the wearer’s head
according to the fitting instructions described in the user
manual.

Lithium-Ion Battery & charger Warnings:

The following safety hazards may result in serious injury or
death to the user of the vehicle:

Introduction

Owner’s Bicycle Identification Record

NOTE: This information is only available on the
bicycle itself. Each bicycle has a Recovery Code stamped into the
frame. The Recovery Code can be found on the bottom of the crank
housing as shown.

Write this number below to keep it for future reference.

If the bicycle is stolen, give this number and a description of
the bicycle to the police. This will help them find the
bicycle.

Recovery Code:

Purchase Date:

Model Name:

Fitting the Rider to the Bicycle

A bike which you ride only on paved surfaces, should give you a
minimum stand-over height clearance of 2 inches (5 cm). A bike that
you’ll ride on …

Product Information:

Product Name: H-eBike-Fix 11-12-21 m0959 EN
Product Type: 36-volt e-Bike
Product Features: The e-bike provides assisted power when
pedaling and complies with Federal Governments guidelines for total
watts and top speed.
Tools Recommended: Metric Wrenches
Battery Usage: Before using the unit for the first time fully
charge the Battery. Battery Charger will shut off when Battery is
fully charged, but never charge longer than 12 hours.
Safety: Always wear approved helmet and safety equipment when
using this product.
Bicycle Identification Record: Each bicycle has a Recovery Code
stamped into the frame. The Recovery Code can be found on the
bottom of the crank housing as shown.

Product Usage Instructions:

Read and fully understand the manual before operating the
e-bike. Save the manual for future reference.
Always wear an approved helmet and safety equipment when using
this product.
Before using the unit for the first time, fully charge the
battery. The battery charger will shut off when the battery is
fully charged, but never charge longer than 12 hours.
Use metric wrenches to assemble the e-bike.
If your e-bike has a display, refer to manual KD58C-LCD
included with this product.
Check local laws governing the use of electrical vehicles
before operating the e-bike.
If you ride only on paved surfaces, the bike should give you a
minimum stand-over height clearance of 2 inches (5 cm).
If your bicycle is stolen, give the Recovery Code and a
description of the bicycle to the police.

View Fullscreen

H-eBike-Fix 11-12-21 m0959 EN

Date Code Label

Here

Owner’s Manual for 36-volt e-Bike

*bike styles & colors may vary
NOTE: Models with Display please see manual KD58C-LCD included with this product
This manual contains important safety, assembly, operation and maintenance information. Please read and fully understand this manual before operation. Save this manual for future reference.
Always wear approved helmet and safety equipment when using this product.
See back page for Customer Service Information

Owner’s Manual Index
Safety and Warnings ……………………………………………………………………………….2-6 Bike ID and Sizing…………………………………………………………………………………………7 Parts and Assembly ………………………………………………………………………………….8-18 Operating your e-Bike…………………………………………………………………………. 19-21 Maintenance and Service …………………………………………………………………. 22-29
· General Info, Battery Storage, Replacement and Disposal
Troubleshooting …………………………………………………………………………………………..30 Warranty ……………………………………………………………………………………………………………..31 Back Cover:
· Return and Service Contact information · Registration QR Code Link · Assembly QR Code Link
Tools Recommended: Gather these tools for quick
assembly.
(Metric Wrenches)
IMPORTANT! Before using the unit for the first time fullly charge the
Battery. Battery Charger will shut off when Battery is fully charged, but never charge longer than 12 hours.
2

Warnings and Safety

e-Bikes Introduction
MEANINGS OF WARNINGS:
This symbol is important. See the word “CAUTION” or “WARNING” which follows it. The word “CAUTION” is before mechanical instructions. If you do not obey these instructions, mechanical damage or failure of a part of the bicycle can occur. The word “WARNING” is before personal safety instructions. If you do not obey these instructions, injury to the rider or to others can occur.
Riding an e-bike is similar to riding a regular bike but offers a motor that provides assisted power when pedalling.
WARNINGS:
· When mounting your e-bike, always apply full front and rear brake lever pressure to keep the unit from moving while mounting and do not put feet on the pedals until you are sitting on the seat.
· Your e-bike travels at higher speeds than most riders are used to when pedaling a traditional bike. It is very important that you are aware of your surroundings and obstacles around you and be extra careful when you first start moving. It’s important to watch the path surface you are on which can cause tires to slip or flatten.
· An electric bike is heavier and requires more time to stop due to weight and faster speeds. Practice starting, riding and stopping in a closed space with no other vehicles and always ride with hands near the brake levers.
· Before riding, familiarize yourself with the products operation. · Do not become distracted by the Display. Change Display settings only when stopped. · Never ride at speeds faster than you are comfortable with. · Always start riding with the lowest assist speed. · Avoid riding this product on wet, frozen, oily or unpaved surfaces or under the influence of
drugs and/or alcohol. Avoid uneven surfaces, potholes, surface cracks and obstacles. · Avoid riding in rain and wet weather and always store e-bike indoors. · Always obey State and Local Laws when using this product. Serious injury can result
from the unsafe operations of this vehicle. · This product is not designed to be jumped. If jumped, even from the curb, The e-bike
Frame could break causing serious injury or death. If jumped, the warranty is void.
e-Bike Range: · Higher assist setting will shorten the distance your e-bike can travel. · Always keep tires at proper inflation pressure (shown on side walls). · Heavier riders will shorten riding range. · Hills or rough terrain will shorten riding range. · Starting and stopping effects riding range. · Always fully charge your e-Bike before each ride.

This “Class 1” e-Bike complies with Federal Governments guidelines, with regard to total

watts and top speed.

Warnings and Safety

WARNING – TO AVOID SERIOUS INJURY:
Failure of the rider to obey the following Safety Warnings can result in serious injury or death. Check local laws governing the use of electrical vehicles.
· ADULT RIDERS ONLY. · SUPERVISION NECESSARY WHEN USED NEAR CHILDREN. · DO NOT USE THE VEHICLE IN AN UNSAFE MANNER OR AT AN UNSAFE SPEED. Not
intended for jumps – this can damage the product. · CHOKING HAZARD: Small parts, adult assembly required. · Before using this product, fully understand the controls and safety issues. Riders must
demonstrate the capability and skill to handle the vehicle and operate its controls to avoid falls or collisions. · Obey all traffic regulations, signs, and signals. · Before each ride, check that the steering system is correctly adjusted and that all connection components are firmly secured and not broken. · While using the product, keep hands and fingers away from wheels and other moving parts to avoid danger of pinching or entrapment. · Riders should always wear a properly fitted helmet that complies with U.S. Consumer Product Safety Commission CPSC) Standard 16 CFR 1203 or equivalent standard for your country. · Always wear shoes. Gloves, knee and elbow pads recommended. · Ride on the correct side of the road, in a single file, and in a straight line. · There are additional hazards of using the vehicle in areas other than private grounds. · If possible, avoid riding at night, dusk, dawn and any other time of poor visibility. · IF YOU MUST RIDE AT NIGHT OR AT TIME OF POOR VISIBILITY: · Use a correctly installed headlight and taillight. · Headlights are required by all states for nighttime riding and taillights are required in
some states. · Battery-powered lights or flashing safety lights are also recommended. · MAKE YOURSELF MORE VISIBLE TO MOTORISTS. · Reflectors: For your own safety, do not ride the bicycle if the reflectors are incorrectly
installed, damaged, or missing. Make sure the front and rear reflectors are vertical. Do not allow the visibility of the reflectors to be blocked by clothing or other articles. Clean the reflectors, as necessary, with soap and a damp cloth. · Wear light-colored or reflective clothing, such as a reflective vest and reflective bands for your arms and legs. · Use reflective tape on your helmet. · USE EXTRA CAUTION IN WET WEATHER: · Ride slowly on damp surfaces because the tires will slide more easily. · Allow increased braking distance in wet weather. · AVOID HAZARDS TO PREVENT LOSS OF CONTROL OR DAMAGE TO YOUR WHEELS: · Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet leaves, or uneven paving. · Cross railroad tracks at a right angle to prevent the loss of control. 4 · Do not carry any passengers.

Warnings and Safety

WARNING – TO AVOID SERIOUS INJURY:
· Do not carry any items or attach anything to your bicycle that could hinder your vision, hearing, or control.
· Do not ride with both hands off the handlebar. · Do not tow or push the product. · Do not modify the product. · Replace worn or broken parts immediately with original equipment. · If anything does not operate properly, discontinue use. · DO NOT TAMPER WITH THE ELECTRICAL SYSTEM: Doing so may create a short, causing the fuse to trip or other damage including fire. · Risk of Fire: Do not bypass fuse. Replace only with original size and type. · The supply terminals are not to be short-circuited. · Non-rechargeable batteries are not to be recharged. · Batteries are to be inserted with the correct polarity. · Rechargeable batteries are only to be charged by adults. · The battery chargers used with the product are to be regularly examined for damage to the cord, plug, enclosure and other parts, and in the event of such damage, they must not be used until the damage has been repaired. · Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. · Do not use the vehicle in unsafe conditions such as snow, rain, loose dirt, mud sand or fine gravel. This may result in unexpected action such as tip over and skidding. Using the vehicle in loose dirt, mud, sand, or fine gravel may damage the electronics and gear box inside the vehicle. · Do not overload the vehicle. Do not drive in very hot weather, components may overheat. Do not allow water or other liquids to come in contact with the battery or other electric components. · No modifications to the motor to allow it to exceed a power output greater than 500W and a speed greater than 32 km/h

ALWAYS WEAR

YOUR HELMET

WHEN RIDING THIS

PRODUCT!

Always read the user manual that comes with your helmet to make sure it is fitted and

attached properly to the wearer’s head according to the fitting instructions described in the

user manual.

Warnings and Safety

Lithium-Ion Battery & charger Warnings:
The following safety hazards may result in serious injury or death to the user of the vehicle:
· Battery Charger for Indoor use only. Use of a battery or charger other than the supplied rechargeable battery and charger may cause a fire or explosion. Only use the supplied rechargeable battery (or lead-acid or lithium suitable replacement) and charger with the vehicle.
· Using the rechargeable battery and charger for any other product may result in overheating, fire or explosion. Never use the rechargeable battery and charger with another product.
· Explosive gases are created during charging. Charge the battery in a well ventilated area. · Do not charge the battery near heat or flammable materials. · All large lithium batteries are a potential fire risk and should be charged in a safe place,
preferably in the middle of a garage floor. · Never charge a lithium battery unsupervised. · Only an adult who has read and understands the safety warnings should handle, charge or
recharge of the battery. · Contact between the positive and negative terminals may result in fire or explosion. Avoid
direct contact between the terminals. Picking up the battery by the wires or charger can cause damage to the battery and may result in a fire. Always pick up the battery by its case or handles. · Battery must be handled by adults only. Liquids on the battery may cause fire or electric shock. Always keep all liquids away from the battery and keep the battery dry. · Contact or exposure to battery leakage may cause serious injury. If contact or exposure
occurs immediately call your physician. If the chemical is on the skin or in the eyes, flush with cool water for 15 minutes. If the chemical was swallowed, immediately give the person water or milk. Do not give water or milk if the patient is vomiting or has a decreased level of alertness. Do not induce vomiting. · Battery Posts, terminals and related accessories contain lead and lead compounds (acid), chemicals known to cause cancer, reproductive harm and are toxic and corrosive. Never open the battery. · Tampering or modifying the electric circuit system may case a shock, fire or explosion and permanently damage the system. Exposed wiring and circuitry in the charger may cause electric shock. Always keep the charger housing closed. · Non-rechargeable batteries are not to be recharged. · Batteries are to be inserted with the correct polarity. · The supply terminals are not to be short-circuited. · Batteries are only to be charged by adults. · The battery chargers used with the product are to be regularly examined for damage to the cord, plug, enclosure and other parts, and in the event of such damage, they must not be used until the damage has been repaired.
6

Introduction

Owner’s Bicycle Identification Record
NOTE: This information is only available on the bicycle itself. Each bicycle has a Recovery Code stamped into the
frame. The Recovery Code can be found on the
bottom of the crank housing as shown.

Write this number below to keep it for future refer-

ence.

If the bicycle is stolen, give this number and a de-

scription of the bicycle to the police. This will help

them find the bicycle.

Recovery Code:

Purchase Date:

Model Name:

Fitting the Rider to the Bicycle
A bike which you ride only on paved surfaces, should give you a minimum
stand-over height clearance of 2 inches (5 cm). A bike that you’ll ride on
unpaved surfaces should give you a minimum of 3 inches (7.5 cm) of standover height clearance. And a bike that you’ll use off road should give you 4 inches (10 cm) or more of clearance.

NOTE: See Assembly sections for Seat adjustment.

Adjust the seat height so that you can put the heel of one foot

on a pedal with leg extended straight A – and so the opposite

foot can reach the ground with tip of

foot B. This will give

your knees a slight

bend when pedalling

with the ball of the

foot.

NOTE: All features, components and accessories are not included on all models.
24
22

11 2 27
14

25 10

Parts Assembly
26 4
5 6 7 8
12 30
13

Parts Assembly List

No.

Description

No.

Frame

Stem

Battery Pack and Mount

Fork

Front Wheel Assembly

Tire (x2)

Tube (x2)

8 Quick Release Axle – Front (Axle Nut some models) 23

Quick Release Axle – Rear

Front/Rear Brake Disc (set of 2)

Grip Set

Brake Hand Levers

Throttle Assembly

Seat

Seat Reflector

Description Seat Post Seat Clamp
Crank & Spindle Set Pedal (Left & Right Set)
Chain Rear Chain Adjuster
Rear Drive Motor Rear Motor Wheel Assembly
Rear Brake Caliper Front Brake Caliper
Front Light Head Set Bearing (set)
Control Display Kickstand (not shown) Bell (various models)

NOTE: Models with Display please see manual KD58C-LCD included with this product

Parts Assembly

Introduction

Introduction to Assembly
This Owner’s Manual may be made for several different style products. · Some illustrations may vary slightly from the actual product. · Follow instructions completely. · If the product has any parts that are not described in this manual, look for separate “Special Instructions” that are supplied with the unit. · All features, components and accessories are not included on all models. · Use the Index page to locate specific sections of this manual. · Please read through this entire manual before beginning assembly or maintenance. · If you are not confident with assembling this unit, contact customer service.
WARNING: Keep small parts away from children during assembly.
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by the rider while seated.
Do not dispose of the carton and packaging until you complete the assembly of the product. This can prevent accidentally discarding parts of the unit.

Radio Frequency Information (if applicable)

WARNING: Changes or

radio frequency energy and, if not installed and used in accordance with the instructions,

modifications to this unit not expressly

may cause harmful interference to radio

approved by the party responsible for

communications.

compliance could void the user’s authority to However, there is no guarantee that

operate the equipment.

interference will not occur in a particular

This device complies with Part 15 of the FCC installation. If this equipment does cause

Rules. Operation is subject to the following harmful interference to radio or television

two conditions:

reception, which can be determined by

(1) this device may not cause harmful

turning the equipment off and on, the user is

interference, and (2) this device must

encouraged to try to correct the interference

accept any interference received, including by one or more of the following measures:

interference that may cause undesired

· Reorient or relocate the receiving antenna.

operation.

· Increase the separation between the equip-

NOTE: This equipment has been tested and ment and receiver.

found to comply with the limits for a Class B · Connect the equipment into an outlet on

digital device, pursuant to Part 15 of the FCC a circuit different from that to which the

Rules. These limits are designed to provide

receiver is connected.

reasonable protection against harmful

· Consult the dealer or an experienced radio/

interference in a residential installation. This TV technician for help.

equipment generates, uses and can radiate

Assembly

Quick Release Axle Guide – various models

WARNING:

· Check QR axle and secure before

A every ride.
· If you hear any unusual noise from

the wheels when riding – check

the QR axle system.

· Do not ride with improperly

adjusted or worn QR axle, this can

result in serious injury.

· If you have any problems with

the QR axle system, contact the

bicycle manufacturer or a local

bicycle shop.

· This product is not intended for

use in stunt riding, ramp jumping,

acrobatics, or similar activities.

E B

STEPS 1 :
A · Move the QR Lever to the OPEN position and B loosen QR Nut (turn counter-clock-wise) enough C so the wheel axle fits into the Fork Dropouts .
D · Ensure the serrated Washers sit inside Fork Recess E on both sides.
STEPS 2 :
· Pushing down on fork to ensure wheel axle is fully
B seated in Fork Dropouts, tighten QR Nut (turn
clock-wise) hand tight.
· Position QR Lever pointing UP or BACK and partially
close.
A · Adjust QR Nut and push QR Lever closed with
palm of hand.
STEPS 3 :
F · Ensure QR Lever is tight and fully CLOSED .
· Ensure wheel is centered in fork and held securely.

F
H G

WARNING:
F · Ensure the Quick-Release (QR) is properly tightened before each ride (refer to QR
use instructions in this manual).
G · Ensure QR Lever does not come in contact with Disc Brake or Spokes before each
ride.
H · DO NOT RIDE WITH THE QR IN THE OPEN POSITION .

Assembly

Installing the Front Wheel – various models E B

WARNING:

A · Do NOT use Axle Nuts without

serrations to attach the front wheel.

· Ensure wheel spins freely without

contacting fork or fender.

· Failure to obey these steps can allow

the front wheel to loosen while riding.

This can cause injury to the rider or to

others.

1. If the Axle Nuts and Washers are already attached to the front wheel axle, remove and set aside.
B C 2. Set the wheel into the Front Fork making sure the Disc Brake fits up into the
Disc Brake Caliper.
D TABBED WHEEL RETAINERS OR FLAT WASHERS : D 3. Install Wheel Retainers or Washers making sure Wheel Retainer tabs are in the fork
E tab holes. A 4. Install Axle Nuts with serrated surface facing IN.
5. With the wheel in the center of the fork, tighten both Axle Nuts securely.

Assembly

Handlebar and Stem Installation – Threadless Stem (as equipped):

CAUTION:
B · Threadless Stem should be
installed with bike sitting on the ground and both wheels installed. · Make sure Fork is fully inserted from the bottom and Front Brake is pointing FORWARDS. · Disc Brake models: Disc Brake will generally be on the LEFT side of the Fork.

I G F
AB

STEP 1:

A 1. Add Spacers as needed for proper

Gap E.

B 2. Insert the Stem fully onto the Fork

Tube C.

3. Point the Stem towards the front of the bike and in line with the fork and wheel.

E 1-2 mm

4. With downward pressure on Stem,

move bicycle fork/wheel back and

forth so there is no looseness in Head-

D set Bearings .

C NOTE: Ensure the Steerer Tube
extends at least 1-2mm above the top of
the Stem E.

F G 5. Place Cap into stem and tighten screw securely . Try to move
Fork back and forth. There should be no movement in Headset Bear-
D ings . If needed, redo above steps. I 6. If supplied, insert Rubber Cap securely.

STEP 2:
H 7. Tighten the stem bolts securely.

WARNING: Ensure handlebar and fork turn left to right
smoothly and without friction.

Assembly

Handlebar Installation

2/4 BOLT STEM:

3
1. If necessary, loosen the Handlebar
A Clamp Bolt(s) and rotate HandleB bar into a comfortable riding

position.

A 2. Tighten Handlebar Clamp Bolts(s)

securely.

NOTE: On four bolt stems, tighten Bolts
A evenly in a cross-pattern as shown.
Do not over tighten.

1
4 B

WARNING: If the handlebar
clamp in not tight enough, the handlebar can slip in the stem. This can cause damage to the handlebar or stem, and can cause loss of control.
NOTE: (various models)
C 1. Position FRONT Reflector so it points straight forward.
2. Tighten Clamp Screw.

Testing Stem and Handlebar Tightness
TO TEST THE TIGHTNESS OF THE STEM:

· Straddle the front wheel between your legs.
1 · Try to turn the front wheel by turning the handlebar .

· If the handlebar and stem turn without turning the front

wheel, realign the stem with the wheel and tighten the

stem bolt(s) tighter than before (about 1/2 revolution

only at a time) until the handlebar and stem do not turn

without turning the front wheel.

TO TEST THE TIGHTNESS OF THE HANDLEBAR CLAMP:
· Hold the bicycle stationary and try to move the ends
2 of the handlebar up and down .

CAUTION: Do not exceed 100 lbs (45 kg) downward force.

A C
2

Assembly

Seat Installation

WARNING: To prevent the seat coming loose and possible loss of control, the

A “MIN-IN” (minimum insertion) mark on the seat post must be BELOW the top of the

B seat tube .

STEP 1- INSERT SEAT POST INTO SEAT TUBE:

D · If needed, loosen seat post clamp screw or open

E the quick release lever .

C · Point the seat forward and put the seat post into

B the seat tube with the “MIN-IN” marks BELOW

the top of the seat tube as shown.

STEP 2 – BOLT SEAT CLAMP: (various models)

C · With seat post inserted according to STEP 1 –

D Tighten screw securely so seat supports the rider

without moving.

STEP 3 – QUICK RELEASE LEVER: (various models) CAUTION: Operate the quick release lever by HAND
ONLY – DO NOT USE TOOLS.

E 1. As needed, open and close the quick release lever

with one hand and tighten or loosen the adjusting
G nut by hand, so that you first feel resistance to the

quick release lever when it is in the “OPEN” position
1.

2. Push the quick release lever to the “CLOSE” position

2 – It will take strong force to clamp securely so

that the quick release Lever lays against the seat

F post clamp .

WARNING: You must use strong force to
move the quick release lever securely to the “CLOSE” G position 2. This ensures that the seat does not move
during normal operation.
I NOTE: Suggested Torque 20-22NM – Verify seat does not move
while riding.
I REFLECTOR: (as equipped)
H Position seat post reflector (if equipped) so it points straight
backwards. Tighten clamp screw.

1
H
15

Assembly

Seat Bolt Saddle Adjustment (various models)

SINGLE BOLT CLAMP:

A 1. Loosen the clamp bolt sufficiently to

B allow any serrations on the mechanism to

disengage before changing the saddle’s angle.

2. With serrations fully re-engaged and saddle in a

comfortable riding position, tighten the clamp
A bolt securely to ensure the saddle will not

come loose.

WARNING: Serrations on the mating

surfaces of the clamp can wear with use and

adjustment. Check that the clamp is tight and

secure before each ride.

DUAL CLAMP:
C 3. Loosen clamp bolt/nut as needed and adjust seat to a comfortable riding position. C 4. With clamp fully on seat post as shown, tighten bolt/nut securely so that seat does
not move when in use.

Testing Seat Clamp and Post Clamp Tightness
To test the tightness of the seat clamp and the post clamp: · Try to turn the seat side-to-side and to move the front of the seat up and down.
· If the seat moves in the seat clamp: · Loosen the Seat clamp nut. · Put the seat in the correct position and tighten the seat clamp tighter than before. · Do this test again, until the seat does not move in the seat clamp.
· If the seat post moves in the seat tube clamp: · Loosen the seat clamp lever. · Put the seat post in the correct position and tighten the seat clamp nut tighter than before.
· If necessary, tighten or loosen hand nut so that quick release tightens securely. · Do this test again, until the seat post does not move in the seat tube clamp.

Assembly

Pedal Installation

CAUTION: There is a RIGHT pedal marked R and a LEFT pedal marked L.

NOTE: A Pedal Wrench is preferred for attaching Pedals. A thin open-end wrench can also be used.

· The pedal marked R has right-hand threads. Tighten
it in a clockwise direction.
· The pedal marked L has left-hand threads. Tighten
it in a counterclockwise direction (anti-clockwise).
· Turn the right pedal marked R into the right side of the crank arm, and the left pedal marked L into the
left side of the crank arm.

Tighten the pedals: · Make sure the threads of each pedal are fully into the
crank arm.

WARNING: Ensure pedals are secure in

crank arms so they will not loosen. Periodically check

tightness.

Three-Piece Cranks (various models)
A B Maintenance: Both Crank Arms were tightened to the spindle at the factory. After
riding the bicycle the first few times, make sure the crank arms have not loosened. If either crank arm has loosened during this “break-in” period, re-tighten or have it tightened by a bicycle service shop.

Frequently check the tightness of the crank arms.

If loose, tighten or have them tightened by a

bicycle service shop.

WARNING: If you ride the bicycle

with a loose crank arm, the crank arm may fall off.

The spindle may also damage the crank arm.

Assembly

Drive Battery Installation

STEPS:

1. On bottom of Battery, align base
A B with Slot on Battery Mount

and swing fully into place.

D 2. Insert and turn Key fully to

open position.

C 3. With Battery fully in place, turn

Key fully to locked position.

4. Gently pull on battery to make

sure it does not come lose. Re-

move key and keep in a safe place.

C A

C D
18

Operation

Charging the Drive Battery:
IMPORTANT! Before using the unit for the first time fully charge the Battery.
Battery Charger will shut off when Battery is fully charged, but never charge longer than 12 hours.
NOTE: Your e-Bike Li-Ion Battery can be charged either installed in the bike or
removed.

WARNINGS:

· All large Li-Ion batteries are a potential

fire risk and should be charged in a safe

place, preferably outside or in the middle

of a garage floor.

· Never charge a lithium battery unsuper-

vised inside a house or building.

· Only an adult who has read and un-

derstands the safety warnings should

handle, charge or recharge of the battery.

· See other Battery Warnings in this

manual.

· Check the drive battery and charger (supply cord, connector) for wear and

damage before charging. Do not charge

the battery if damage has occurred. Only

replace with the same type and voltage

rechargeable battery and charger sup-

plied by the manufacturer.

· Only use the rechargeable battery (or equivalent replacement) and charger supplied

with your vehicle.

· The drive battery should be charged when depleted, or if not used regularly, once a

month. Failure to charge the battery as directed will cause permanent damage to the

battery and will void the warranty.

· Charge only when battery has cooled to room temperature after a ride.

STEPS:

NOTES:

1. Turn power switch OFF.
A 2. Open Charging Port .

· The charger may feel warm during the charging. If excessively hot, unplug and

B 3. Plug Charger plug into unit Charging Port replace.

· This product has charging protection:

4. Plug Charger into Wall outlet.

When charging, all functions are turned

5. When battery is fully charged, un-

OFF.

plug charger from the wall outlet and

disconnect from charger port.

Operation

Display User Manual
NOTE: Models with Display please see manual KD58C-LCD included with this product
20

Maintenance

e-Bikes Maintenance:
GENERAL: The vehicle should be checked for damage, missing or badly worn parts before
each use. If any part of the product does not operate properly discontinue use.
· Check the tightness of the fasteners before each use. Replace any fasteners that are damaged. · Inspect the product frequently. Failure to inspect the product and to make repairs or adjust-
ments, as necessary, can result in injury to the rider or to others. Make sure all parts are correctly assembled and adjusted as written in this manual and any “Special Instructions.” · Immediately replace any damaged, missing, or badly worn parts. · Make sure all fasteners are correctly tightened as written in this manual and any “Special Instructions.” Parts that are not tight enough can be lost or operate poorly. Over tightened parts can be damaged. Make sure any replacement fasteners are the correct size and type. · Check the tightness of the wheels. · Keep the product clean and free of dirt, dust and water. This will prolong the useful life of the product. · Always remove the battery when replacing a component or performing maintenance. · Periodically check your e-Bike’s wiring and motor condition and mounting. · Always store your e-Bike indoors. Bike’s left outside in weather can deteriorate very quickly. Store your e-Bike in a clean dry environment. Do not cover with plastic which will hold moisture inside and affect your bike’s electrical system. · Store your battery indoors during cold weather to optimize battery performance.
CAUTION: Self-locking nuts and other self-locking devices may lose their effectiveness
when re-used.
CLEANING: Do not submerge the drive unit in water or wash with a pressurized hose. Keep
all components clean, especially the battery pack contact points. Clean carefully with soft, damp cloth using only mild soap and water.
STORAGE: Always store the battery pack in a cool dry place. Keep it away from sources of
heat, such as stoves and heaters. During periods of prolonged storage, battery pack should be charged at leased once every 6 months at a minimum of 60% or every 3 months at 40%. Do not charge higher than 60% when storing.
NOTE: If the instructions in this manual or any “Special Instructions” are not sufficient for
you, please contact customer service.
21

Maintenance

STEPS:
The chain must be at the correct tightness. If too tight, the bicycle will be difficult to pedal. If too loose, the chain can come off the sprockets.
A When the chain is
at the correct tightness, you can rotate the crank freely and you can pull chain no more than one-
B half inch away from a
straightedge as shown.

Chain Adjustment
A
B E

D C

F
Adjust the tightness of the chain as follows:
C · Pull off axle nut Covers . NOTE: Right side will have wire
harness attached. Use caution.
D · Loosen the Axle Nuts (both sides) so they are hand tight. E A · Turn Adjuster Nut so that the Chain is the correct
tightness as shown above. · Turning clockwise tightens the chain. · Counter-clockwise loosens the chain. · With chain at corrected tightness and wheel centered in frame
F D , tighten both Axle Nuts fully and securely so wheel does
not come loose.
C · Replace both axle nut Covers fully.
22

Maintenance

Removing Rear Drive Wheel

E A

SHOULD YOU NEED TO REMOVE REAR DRIVE WHEEL, FOLLOW THESE STEPS:

A 1. Pull off axle nut Covers .

· NOTE: Right side will have wire

harness attached. Use caution.

B 2. Unplug Wire Harness .

C 3. Loosen the Axle Nuts (both sides).

D 4. Loosen Chain Adjuster enough to

lift chain off sprocket.

5. Gently remove rear wheel assembly.

· To reinstall wheel, follow the steps
above in reverse order – making sure
E chain adjustment arm is on outside
of frame and disc brake fits evenly into
F disc brake housing .
· Adjust chain tension according to Chain Adjustment instructions in this manual.

Maintenance

Disc Brake System
NOTE: Please refer to component manufacturer’s documentation for product specific instructions. For Hydraulic Brakes, see Manufacturer’s instructions included with this product. BRAKE SYSTEM MAINTENANCE: · Check brake operation and adjustment before each ride. · Keep the brake system free of dirt, mud, oil, and other foreign substances that will inhibit
proper operation. · Frequently check:
· All components for damage. · The pads – for wear. · The lever – for smooth operation. · The cable – ensure there are no frayed ends, cuts, or kinks that inhibit operation. Add
cable lube if the cable is dry. · All bolts and fasteners – ensure the bolts are tightened, replace any that are damaged.
24

Maintenance

Tires (as equipped)

MAINTENANCE: · Frequently check the tire inflation

pressure because all tires lose air slowly

over time. For extended storage, keep

weight off of the tires.

· Do not use unregulated air hoses to

inflate the tire/tubes. An unregulated

hose can suddenly over inflate tires and

cause them to burst.

· Replace worn tires.

WARNING: Do not ride or sit on the unit if a
tire is under inflated. This can damage the tire, inner tube and rim.
INFLATING THE TIRES: · Use a hand or a foot pump to inflate the tires. · Service station meter-regulated air hoses are also
acceptable. · The maximum inflation pressure is shown on the tire sidewall.

Before adding air to any tire, make sure the edge of the tire (the bead) is the same distance
from the rim, all around the rim, on both sides of the tire A. If the tire does not appear to be
seated correctly, release air from the inner tube until you can push the bead of the tire into
the rim where necessary. Add air slowly and stop frequently to check the tire seating and the
pressure, until you reach the correct inflation pressure.

Maintenance

Inspection of the Bearings
Maintenance: Frequently check the bearings of the bicycle. Have a bicycle service shop lubricate the bearings once a year or any time they do not pass the following tests: Headset Bearings: The fork should turn freely and smoothly at all times. With the front wheel off the ground, you should not be able to move the fork up, down, or side-to-side in the head tube. Crank Bearings: The crank should turn freely and smoothly at all times and the front sprockets should not be loose on the crank. You should not be able to move the pedal end of the crank from side-to-side. Wheel Bearings: Lift each end of the bicycle off the ground and slowly spin the raised wheel by hand. The bearings are correctly adjusted if:
· The wheel spins freely and easily. · The weight of the spoke reflector, when you put it toward the front or rear of the
bicycle, causes the wheel to spin back and forth several times. · There is no side-to-side movement at the wheel rim when you push it to the side with
light force.
26

Maintenance

Lubrication
WARNING:
· Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will reduce brake performance and a longer distance to stop the bicycle will be necessary. Injury to the rider or to others can occur.
· The chain can throw excess oil onto the wheel rim. Wipe excess oil off the chain. · Keep all oil off the surfaces of the pedals where your feet rest. · Using soap and hot water, wash all oil off the wheel rims, the brake shoes, the pedals,
and the tires. · Rinse with clean water and dry completely before you ride. · Using a light machine oil (20 W), lubricate the bicycle according to the following table:

Lubrication Table (as equipped)

What Pedals Chain Derailleurs Brake Levers Wheel Brakes Brake and cable Rear Sprocket Cluster
Shock Fork

When every six months every six months every six months every six months every six months every six months every six months
every six months

How
Put four drops of oil where the axles go into the pedals.
Put one drop of oil on each roller of the chain. Wipe all excess oil off the chain.
Put one drop of oil on each pivot point of the derailleurs.
Put one drop of oil on the pivot point of each brake lever.
Put one drop of oil on the pivot point of each cantilever brake.
Put four drops of oil into both ends of each cable. Allow oil to soak back along the cable wire.
Lay the bicycle on its left side. Slowly turn the rear wheel clockwise. Put four drops of oil in the crack between the rear sprockets (which are stationary) and the freewheel body (which is turning clockwise).
Lift up the rubber fork boot and dab a small amount of grease on the fork leg just above the plastic bushing.

Maintenance

Drive Battery Replacement
STEPS:
D 1. Insert and turn Key fully to
open position. 2. Holding key in open position, tilt
Batter to the right and lift out. 3. Position new Battery as shown. 4. On bottom of Battery, align base
A B with Slot on Battery Mount
and swing fully into place.
C 5. With Battery fully in place, turn
Key fully to locked position. 6. Gently pull on battery to make sure
it does not come lose. Remove key and keep in a safe place.

D B

C A

C D

Maintenance

Lithium-Ion Battery Storage and Disposal
Do not leave batteries unused for extended periods of time, either in the product or in storage. When a battery has been unused for 6 months, check the charge status and charge or dispose of the battery as appropriate.
STORAGE:
· Charge or discharge the battery to approximately 50% of capacity before storage. · Charge the battery to approximately 50% of capacity at least once every six months. · Remove the battery and store it separately from the product. · Store the battery at temperatures between 5 °C and 20 °C (41 °F and 68 °F). · Do not store battery in extreme hot or cold temperatures. · Wipe the battery clean with a dry cloth prior to storage. Wash cloth separate from other
clothes.
BATTERY DISPOSAL:
· Lithium-Ion batteries must be recycled or disposed of in an environmentally sound manner. · Lithium-Ion batteries are subject to disposal and recycling regulations that vary by country and
region. Always check and follow your applicable regulations before disposing of any battery. · Do not dispose of battery in a fire. The battery may explode or leak acid. · Do not dispose of the battery in household trash. The incineration, land filling or mixing of
sealed Li-ion/lead-acid batteries with household trash is prohibited by law. · Return an exhausted battery to a federal or state approved Li-ion/lead-acid battery recycler.
(check local battery disposal regulations).
29

Troubleshooting

Symptoms
Display is on, motor does not work or works slowly/
intermittently

Possible Cause
Battery voltage is low
Battery is loose in compartment
Wire Harness connectors loose

Battery is low

Reduced ride time

Battery does not hold a charge

Battery at end of life

Charger not connected Battery does not fully charge correctly

Display does not turn on No Pedal assist

Battery not fully seated Wire Harness connectors loose
Display bad Power is off Wire Harness connectors loose
Motor bad Speed sensor magnet not aligned

Solution Charge Battery Re-seat Battery
Check that Harness connectors are firmly attached Recharge Replace Battery
Replace Battery Re-check charger connections at battery and wall socket Re-seat Battery Check that Harness connectors are firmly attached Replace Display Turn Power on Check that Drive Motor Harness connectors are firmly attached Replace Motor Align magnet on wheel with sensor on frame near motor

Limited Warranty – US

Warranty

General:

· Modified with the addition of a motor

Part or model specifications are subject to change · Ridden by more than one person at a time

without notice.

· Rented, sold, or given away

This Limited Warranty is the only warranty for the · Used in a manner contrary to the instructions

product. ALL WARRANTIES OTHER THAN STATED and warnings in this Owner’s Manual

HEREIN ARE DISCLAIMED INCLUDING IMPLIED What will The Manufacturer do?

WARRANTIES OF MERCHANTABILITY AND

Manufacturer’s sole and exclusive obligation

FITNESS FOR A PARTICULAR PURPOSE, TO THE under this Limited Warranty is to repair and/or

EXTENT ALLOWABLE BY APPLICABLE LAW. ALL replace, at its sole option, any covered defect in

LIABILITY FOR INCIDENTAL, PUNITIVE, SPECIAL, workmanship or materials.

OR CONSEQUENTIAL DAMAGES ARE EXPRESSLY How do you get service?

DISCLAIMED, TO THE EXTENT ALLOWABLE BY Contact the Customer Service Department.

APPLICABLE LAW.

· See included list for Customer Contact informa-

The only uses for this product are described in this tion.

manual. Warranty registration is not required. The Limited Warranty extends only to the original consumer and is not transferable to anyone else. What does this Limited Warranty cover? This Limited Warranty covers defects in workmanship and materials for all parts of the product except those indicated below as not warranted. What must you do to keep the Limited Warranty in effect?

What rights do you have?
This Limited Warranty gives you specific legal
rights. You may also have other rights which vary
from State to State. For how long does this Limited Warranty last? ·· WWhheennuusseeddiinntthhiissLLiimmiitteeddWWaarrrraannttyy,,tthheepphhrraassee
“”ffoorrlliiffee””mmeeaannssffoorraasslloonnggaasstthheeoorriiggiinnaall concsounmseurmoewr noswtnhsetphreopdruocdt.uct. ·· TDhreivferaBmateteisryw-a9rr0adnateyds for life except aluminum · fEralemctersownihcsic-h9a0redawyasrranted for ten (10) years,

This Limited Warranty is effective only if: · Product is completely and correctly assembled.

· ·

fArollmotthheerdCaotme pofopnuenrcthsa-s6e.months The fork is warranted for life except for shock

· Product is used under normal conditions for its forks which are warranted one (1) year from date

intended purpose (see the following section for of purchase.

excluded activities).

· Drive Battery – 2 years

· Product receives all necessary maintenance and · Electronics – 90 days

adjustments.

· All other Components – 6 months

· Product is used for general transportation and

recreational use only. What is not covered by this Limited Warranty?

This product is designed for recreational use only. This Limited Warranty does not cover normal wear and tear, normal maintenance items, or any damage, failure, or loss that is caused by improper assembly, maintenance, adjustment, storage, or use of the product. This Limited Warranty does not extend to future performance. This Limited Warranty will be void if the product is ever:

· Used in any competitive sport

· Used for stunt riding, jumping, aerobatics or

similar activity

· Modified in any way

[ USA ] PLEASE – BEFORE RETURNING TO STORE: Contact Huffy Customer Service.
We are glad to assist you with any parts or assembly problems you might have!

For Fast Customer Service and email:
www.huffybikes.com/contact

To Order Parts:
www.huffybikes.com/parts

OR TEL: 1 800 872 2453 (US)

[ CANADA ]

PLEASE – BEFORE RETURNING TO STORE: Contact Huffy Customer Service.

We are glad to assist you with any parts or assembly problems you might have!
AVANT DE RETOURNER AU MAGASIN : Communiquez avec le service à la clientèle de Huffy. Nous vous aiderons
volontiers avec tout problème concernant les pièces ou le montage!

For fast customer service in Canada / Pour un service à la clientèle rapide au Canada : Call / Appelez : 1-800-872-2453
Or Email / Ou Courriel : [email protected] Or visit / Ou visitez : : www.huffybikes.com/global-contacts

[ MÉXICO ]

ANTES DE DEVOLVER EL PRODUCTO A LA TIENDA:
Comuníquese Con Servicio Al Cliente De Huffy. Nos Complace Ayudarlo Con
Cualquier Parte O Problema De Ensamblado Que Pudiera Tener.

Para obtener Servicio al cliente rápido, visite:
www.huffybikes.com.mx
Contáctanos por WhatsApp al 222 422 4955 Visita nuestra página de Facebook HuffyMexico

O LLAME AL TEL: 800 1 HUFFY 1 (800 1 48339 1)
(Mexico only) Para comunicarse por correo electrónico:
[email protected]

For ASSEMBLY Help: Aide à l’ASSEMBLAGE : Ayuda de la ASAMBLEA:
https://www.huffybikes. com/global-contacts/

Please REGISTER your Product: Veuillez ENREGISTRER l’article : Por favor, REGISTRE su producto:
for current contact information / pour les informations de contact actuelles / para obtener la información de contacto actual