Dwc Packaging Dfxc6050a Smartf 6050 Carton Sealer User Manual

• Frame
• Conveyor table
• Width adjustment handle
• Power switch
• Column frame
• Upper tapping head
• Left conveyor belt
• Right conveyor belt
• Lower guide plate
• Height adjustment handle
• Down tapping head
• Upper tapping frame
• Carton positioning wheel
• Locking hand wheel
• Nameplate

The spare parts explosive view is a detailed diagram of the
various parts that make up the SmartF-6050 Carton Sealer, including
their names and quantities.

Product Usage Instructions

In order to use the SmartF-6050 Carton Sealer correctly and make
it work better, please follow the below steps:

1. Read the instruction manual carefully before installation to
   understand the basic performance, structure, operation, and
   maintenance methods of the machine.
2. Ensure that the voltage supply is AC220V/50Hz and that the
   power supply is 360W.
3. Adjust the width of the conveyor table using the width
   adjustment handle to suit the size of the carton being sealed.
4. Turn on the power switch to start the machine.
5. Place the carton to be sealed onto the conveyor table.
6. Adjust the height of the upper tapping head and down tapping
   head using the height adjustment handle to suit the size of the
   carton being sealed.
7. The upper and side conveyor will feed the carton through the
   machine while simultaneously sealing the carton using tape with a
   width of 1.34/1.89/2.36in.
8. The carton will exit the machine fully sealed and ready for
   shipping.
9. Refer to the Faults and Troubleshooting section in case of any
   issues.
10. Maintain and service the machine regularly as per the
    instructions provided in the Maintenance and Maintenance section to
    ensure optimal performance, reduced failure, and extended service
    life.

SmartF-6050 Carton Sealer (Upper and side conveyor)
Manual

Foreword
Thank you for choosing the series of packaging machinery products developed and manufactured by our company. Using our products will help to enhance the packaging image of your products, improve your product quality and production efficiency, and will be for you and your company. Create more wealth.
In order to use the packaging machinery you purchased correctly and make it work better, please read this instruction manual carefully before installation. It will help you understand the basic performance, structure, operation and maintenance methods of the machine. Proper use of the machine for optimum performance, reduced failure and extended service life.
Special statement : 1. The company reserves the right to interpret all the parameters and
contents stated in the manual; 2. The company reserves the right to make technical changes to the
product without prior notice.

List
I.Use and characteristics II.The main technical parameters III.The machine structure and parts name IV.The Spare parts explosive view V.Operation procedure VI. Faults and Troubleshooting VII. Maintenance and Maintenance VIII.Electrical schematic diagram .

I.Use and characteristics
Use: The adhesive tape sealing machine with the attached tape sealing the mouth, rapid, easy to adjust, on a once completed, the sealing operation . Printing tape can be used to improve the appearance of the product. Widely applicable used in home appliances , textiles , food , cosmetics , daily necessities , medicine, chemical industry and other manufacturing industries. Features: Using high-strength gripping PVC tape to drive the two sides of the carton , the transmission is stable, and the tape is sealed. The adhesive tape is sealed flat, firm, standardized, beautiful, and will not tear the box. It can be equipped with ink coding equipment. When the carton passes, the production date, production batch number and necessary text labeling can be printed on the side . Optional sealing head with sealing tape width of 75mm, sealing tape at both ends of the carton with a sealing head with a length of 75mm. The machine i.e. may be single use , but also with the production flow line supporting the use .
1

II.The main technical parameters

540740 13301530

1850

810

Model

DFXC6050A

Voltage

AC220V/50Hz

Power

360W

Capacity

18m/min

Tape width

1.34 /1.89 / 2.36in

Driving type

Upper and side conveyor feeding

Max carton size (W*H)

19.69X23.62in

Min carton size (W*H)

6.7×4.72in

Machine dimension(L*W*H)

(L) 71.46 (W) 28.35 (H)

54.33-63.38in

Machine weight

352.74ib

2

III.The machine structure and parts name

15 14 13 12

11

10

1 9

2

3

4 56

7

8

1. Frame

2 . Conveyor table 3.Width adjustment handle

4 . Power switch 5 . Column frame 6.Upper tapping head

7 .Left conveyor belt

8.Right conveyor belt 9.Lower guide plate

10.Height adjustment handle 11.Down tapping head 12.Upper tapping frame

13.Carton positioning wheel 14.Locking hand wheel 15.Nameplate

3

IV.The Spare parts explosive view

26 25

24

23 22 21

20

19

18

1

2

17

16

3

6 7 8 9 10

11 12 13 14 15

4 5

4

Number 1 2 3 4
5
6 7 8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part Name Rack mount Foot Adjustment foot Fixed block
Casters
Coupling screw Left and right adjustment nut (left turn) Active screw Left and right adjustment nut (right-handed) Nameplate Bearing bushing Bearing housing Rocking handle Starting capacitor CBB6-1 Insurance seat Power button switch Ruler Lower inner stent Passive screw Short drum assembly Long drum assembly Guides Short drum assembly Connecting seat Chain (section 119) Active sprocket

Quantity 1 4 4 4
4
8 2 1 2
1 4 4 1 2 1 1 1 1 1 7 6 1 7 4 1 2

Specifications With brake 75 × 30
6uF 450V AC 15
KEP-215
06B

8

7

6

5 4
3

2 1

Number 1 2 3 4 5 6 7 8

Part Name Conveying workbench Type B cotter pin Roller head Conveyor roller shaft Conveyor table roller Open retaining ring 6 Pressure spring Flat washer 8

Quantity 1 2 12 6 6 12 6 12

Specifications
GB/T 896-1986 GB/T 95-2002

5

14 13 12 11 10 9 8
7
6 54 3 2 1

Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Name Column Support base Sprocket Chain (1 70 knots) Flat bearing One-way thrust ball bearings 51103 beam Screw Lifting nut spring washer Bearing bushing Bearing housing Lifting handle

Quantity 2 2 2 1 2 2 1 2 2 2 2 2 2 1

Specifications
06B GB 301-1995

6

64

63 62

61 60

59 58

65

57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35

66 67 68

69

34

30 31 32 33 70

71

1 23

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

7

Number

Part Name

1

Left wall panel

2

Connecting rod locking screw

3

Connecting rod bushing

4

Strengthening rod

5

Adjustment board

6

Cutter link

7

Copper-based oil bearing

8

Rubber wheel rotating plate I

9

Copper-based oil bearing

10 Tool holder guard I 11 Rubber wheel connecting rod rotating mandrel II 12 Tool holder guard II 13 Rubber wheel spindle 14 Rubber wheel core I 15 Rubber wheel core II 16 Rubber wheel outer wheel 17 Brush holder 18 brush 19 Cutting blade 20 Cutter fixing plate 21 Small tension spring 22 Carton pressboard

Quantity
1 2 2 1 1 1 4 1

Specifications 16×20×12

2

10×14×10

1 1 1 2 3 1 2 1 1 1 1 1 1

Number
37 38 39 40 41 42 43 44
45
46 47 48 49 50 51 52 53 54 55 56 57 58

Part Name
Shaft circlip 12 Connection plate I Large knurling wheel compression spring Rubber wheel washer Rubber wheel connecting rod rotating mandrel I Big knurling wheel Cutter mandrel Pressure box
Elastic cylindrical pin 4 × 16
Torsion spring Pressure roller support shaft One-way bearing Film roll I Spring Large knurling wheel spindle Shaft circlip 16 Membrane mandrel Rubber wheel rotating plate II Rubber roller tension spring Support column Blade swing limit block Tension adjustment knob

Quantity Specifications

1

GB 894.1-86

1

2

2

1

1

1

1 GB/T
1 879.1-2000
1

2

1

HF1616-6HJ

1

1

1

3

GB 894.1-86

1

1

1

1

1

1

8

23 Small tension spring fixed shaft 24 Torsion spring fixing block 25 Connection plate II 26 Carton guide 27 Shaft retaining ring 8 28 Small knurling wheel 29 Carton guide plate fixing block 30 Knurling wheel spring 31 Knurled wheel spindle 32 Tool holder guard spindle 33 Shaft circlip 10
34 Spacer wheel
35 Right small wall panel 36 Right wall panel

1

59

Tape tube compression spring

1

60

Tape fixing roller

1

61

Film roll II

1

62

Film roll II mandrel

1

GB 894.1-86

63

Tape cartridge mandrel

1

64

Film roll I

1

65

Tape support

1

66

Support shaft

1

67

Rubber wheel joint material

1

68

Link guide pin

4

GB 894.1-86

69

Copper-based oil bearing

3

70

Elastic cylindrical pin 5 × 24

1

71

Limit plate

1

1

1

1

1

1

1

1

2

1

1

1

16×20×20

GB/T 2
879.1-2000

1

9

20 8 9 10 11 12 13 14 15 16 17 18 19
21

Number 1 2 3 4 5 6

Part Name Passive wheel adjustment block Passive wheel spindle Deep groove ball bearing 6003 Passive wheel Left feed guide Left shield

Quantity 1 1 2 1 1 1

Specifications GB 276-94

7 Cover nut M8

2

8 Driving wheel

1

9 Rubber conveyor belt

1

5 × 50 × 1530

10 Deep groove ball bearing 6202

2

GB 276-94

11 Shaft circlip 15

7

GB 894.1-86

12 Flat key 5 × 30

1

GB/T 1096-2003

13 Roller shaft

7

14 Drive wheel mandrel

1

15 Shield nut

2

16 driven wheel

6

17 Left conveyor belt

1

7

6 5 4 32

1

18 Pressure spring

6

19 Motor mount

1

20 Motor

1

120W 4P

21 Belt pressure roller

1

10

9 10 11 12 13 14 15 16 17 18 18

20

21

1

23

456

78

Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part Name Right conveyor belt Passive wheel adjustment block Shield nut Passive wheel spindle Deep groove ball bearing 6003 Passive wheel Right conveyor belt cover Right feed guide Cover nut M8 Rubber conveyor belt Driving wheel Shaft circlip 15 Deep groove ball bearing 6202 Roller shaft driven wheel Flat key 5 × 30 Drive wheel mandrel Pressure spring Motor mount Motor Belt pressure roller

Quantity 1 1 2 1 2 1 1 1 2 1 1 7 2 7 6 1 1 6 1 1 1

Specifications
GB 276-94
5 × 50 × 1530 GB 894.1-86 GB 276-94
GB/T 1096-2003 120W 4P

11

64

63 62

61 60

59 58

65

57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35

66 67

68

34

30 31 32 33 69

70

71

1 23

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

12

Number

Part Name

1

Left wall panel

2

Connecting rod locking screw

3

Connecting rod bushing

4

Strengthening rod

5

Adjustment board

6

Cutter link

7

Copper-based oil bearing

8

Rubber wheel rotating plate I

9

Copper-based oil bearing

10 Tool holder guard I 11 Rubber wheel connecting rod rotating mandrel II 12 Tool holder guard II 13 Rubber wheel spindle 14 Rubber wheel core I 15 Rubber wheel core II 16 Rubber wheel outer wheel 17 Brush holder 18 brush 19 Cutting blade 20 Cutter fixing plate 21 Small tension spring 22 Carton pressboard 23 Small tension spring fixed shaft 24 Torsion spring fixing block 25 Connection plate II

Quantity 1 2 2 1
1
1 4 1
2
1 1 1 2 3 1 2 1 1 1 1 1 1 1 1 1

Specifications
16×20×12 10×14×10

Number

Part Name

37 Shaft circlip 12

38 Connection plate I

39 Large knurling wheel compression spring

40 Rubber wheel washer

Rubber wheel connecting rod rotating 41
mandrel I

42 Big knurling wheel

43 Cutter mandrel

44 Pressure box

45 Elastic cylindrical pin 4 × 16

46 Torsion spring 47 Pressure roller support shaft 48 One-way bearing 49 Film roll I 50 Spring 51 Large knurling wheel spindle 52 Shaft circlip 16 53 Membrane mandrel 54 Rubber wheel rotating plate II 55 Rubber roller tension spring 56 Support column 57 Blade swing limit block 58 Tension adjustment knob 59 Tape tube compression spring 60 Tape fixing roller 61 Film roll II

Quantity Specifications

1

GB 894.1-86

1

2

2

1

1

1

1

GB/T 1
879.1-2000

1

2

1

HF1616-6HJ

1

1

1

3

GB 894.1-86

1

1

1

1

1

1

1

1

1

13

26 Carton guide 27 Shaft retaining ring 8 28 Small knurling wheel 29 Carton guide plate fixing block 30 Knurling wheel spring 31 Knurled wheel spindle 32 Tool holder guard spindle
33 Shaft circlip 10
34 Spacer wheel
35 Right small wall panel
36 Right wall panel

1

62 Film roll II mandrel

1

1

GB 894.1-86

63 Tape cartridge mandrel

1

1

64 Film roll I

1

1

65 Tape support

1

1

66 Rubber wheel joint material

1

1

67 Link guide pin

1

1

68 Copper-based oil bearing

1

16×20×20

4

GB 894.1-86

69 Elastic cylindrical pin 5 × 24

GB/T 2
879.1-2000

3

70 Limit plate

1

GB/T

1

71 Hexagon socket head cap screw M6×16

4

70.1-2000

1

14

35

32
31 30 29 28

33 34

27 26

25

24 23 22 21 20 19

36

37

1 2
3 4
5 6

17 16 15 14 13 12

11 10 9 8 7

15

Nu

Part Name

Quanti Specifications

1 Upper frame

1

2 Drive motor

1

51K90GN-C

3 Upper seat

1

4 Right conveyor belt cover

1

5 Locking handwheel

2

6 Clamping head

2

7 Positioning rod

1

8 V-groove

2

9 Carton positioning wheel

4

10 Carton positioning wheel spindle

4

11 Carton positioning wheel base 1

12 Roller shaft

4

13 Passive wheel spindle

1

14 Fixed seat

1

15 guide plate

1

16 Tightening hex head bolt M6X55

2

GB/T

17 Bottom guide plate (front)

1

18 Carton positioning wheel base 1

19 Sealing head locking mechanism

1

20 Bearing housing

2

21 Shaft circlip 20

8

GB 894.1-86

22 Deep groove ball bearing 6004

6

GB 276-94

23 Rubber conveyor belt

2

24 Passive wheel

2

25 Bottom guide plate

1

26 Driving wheel

2

27 Left conveyor belt cover

1

28 Passive sprocket

1

29 Rear guide plate

1

30 Motor drive sprocket

1

31 Chain (44 knots)

1

06B

32 Motor housing cover

1

33 Drive wheel mandrel

1

34 Key 6×30

3 GB/T 1096-79

35 Cover (right)

1

36 Cover (left)

1

37 Ruler

1

V. Operation process
5.1 Disassemble the outer packaging box, place the machine on a flat ground, check whether the movable parts of the machine are flexible, whether there is any jamming, and whether the fasteners are loose or not, otherwise adjustment or correction should be given. 5.2 In order to protect the personal safety of the operator, the machine must be well grounded as required before use (good grounding can effectively reduce electric shock damage and protect personal safety).

Power on/off Ground wire

5.3 As shown in the

figure below,

lock the brake casters, loosen the screws with the spanner and then adjust the

adjustment pin so that the machine is at a comfortable operating height or

consistent with the height of the production line,

and then tighten the screws.

5.4 Adjustment of sealing head 1) Schematic diagram of tape transfer:

2Tape tension adjustment

Adhesive face of tape outwards
Install the tape on the tape fixing roller and pass each wheel in the direction of the arrow to the rubber wheel.
Rotate the tension adjustment knob to rotate clockwise, the friction is increased, and the tape is tensioned (or vice versa).

3The difference in the length of the tape sealing at both ends of the carton

1. Loosen the M4 screw.

2. Move the cutter fixing plate forward. At this time, the sealing tape length of the carton head becomes longer and the tail becomes shorter. On the contrary, the head becomes shorter and the tail becomes longer until the head and tail sealing length are the same, and the M4 screw is locked.

Long head,short tail

Short head,long tail

4) Adjustment of tape sealing length at both sides of the carton

1. Loosen the two M5

2. Move the adjustment plate forward. At this time, the length of the tape sealing at the end of the carton becomes longer (or vice versa), the length of the head tape sealing is constant, and the two M5 screws are locked.

After adjusting the sealing length of the tail tape of the carton, adjust the difference of the sealing length of the tape on both sides of the carton according to [4.4 3)] until the sealing length of the head and tail is the same.

5) Tape position adjustment:

1. Use a wrench to loosen the hex nut.

Screwdriver

2. Rotate the tape head mandrel with a flat-blade screwdriver and adjust the position of the tape roll until the tape seal is centered. Lock the hex nut.

6) Upper sealing head replacement tape:

1.Open this locking hanism

2. Pull up the sealing head and turn it backwards to stabilize. Replace the tape
according to the tape
transfer diagram.

3. Replace the tape. Turn the sealing head forward to reset. Close the locking
7Down sealing head replacement tape
2. Install the tape according to the tape transfer diagram and pull the tape from the opening of the lower guide.
1. Pull the tape out of the lower inner bracket opening.

5.5 Put the carton on the feeding table,according the size of carton,adjust the height and width 5.5.1 Height adjustment:
Rotate the handle so that the bottom plane of the upper box head is attached to the upper plane of the carton, and the column is rotated
5.5.1 Width adjustment:
1. Rotate the handle to make the surface of the conveyor belts close to the carton. (Note: The friction between the conveyor belt and the package must be mastered. If the friction is too large, the carton will be deformed. If the carton is too small, it may slip and cannot be conveyed.) 2. Loosen the locking handwheel and adjust the left and right carton positioning wheels so that the left and right sides of the carton positioning wheel are tightly attached

3. Move the left and right carton positioning wheels to the left or right at the same time until the carton tape is centered and locked to lock
5.6 Turn on the power switch and the machine enters the working state. The carton is balanced and pushed into the conveyor belt. At this time, the conveyor belt will automatically transport the carton forward and seal it. As long as the carton is delivered, the machine will continuously seal it and automatically send it out.

VI. Faults and Troubleshooting

Fault

Reason

Method of exclusion

The blade is not sharp enough or the blade is

Tape cannot be cut

covered with a tape mucus that causes the

Replace or clean the blade

cutter to become dull

1. The M4 screw loosening on the cutter

1. Correct the cutting blade to

fixing plate causes the blade to be

the edge of the blade parallel to

The tape is not trimmed non-parallel to the tape.

the tape and lock the M4 screw

after being cut

2. The elasticity of the blade tension spring is 2. Replace the blade tension

insufficient, and the tension of the rubber

spring and tension the rubber

roller tension spring is too small.

roller tension spring

The tape is not completely stuck to the box

1. Rubber wheel rotation is not flexible 2. The tension of the rubber roller tension spring is too small

1. Lubricate the rubber wheel spindle 2. Tension rubber roller tension spring

1. improper adjustment of carton sealing

height;

1. Re-adjust the height

2. The width and height of the carton are not 2. Replace the carton

Box is stuck

uniform

3. Replace the carton

3. The carton becomes soft and damp

4. Re-adjust the tension of the

4. Rubber roller tension spring tension is too rubber roller

large

Broken or broken tape when sealing

The blade protrudes too high

Lower blade position

Adjust the spacing between the

Tape often deviates

The pressure imbalance between the left and right carton positioning wheels on the carton

left and right carton positioning wheels and correct the left and right carton positioning wheels

to the tape seal centered

1. Tensioning rubber roller

The tape is too loose in the carton

1. The tension of the rubber roller tension spring is too small 2. The friction of the tape seat is too small

tension spring 2. Turn the tension adjustment knob clockwise to tension the

tape

VII. Maintenance.
7.1 Keep the inside and outside of the machine clean and dry. 7.2 The blade must be kept clean and free from sticking. 7.3 Regularly lubricate the various transmission parts on the sealing head. 7.4 Check all screw nuts regularly and tighten them if they are loose. 7.5 Requirements for cartons 1) The carton must be kept dry (the wet carton is not strong enough for machine sealing). 2) There should be no dust and debris on the sealing surface of the carton. 3) The size of the carton to be sealed in the same batch must be the same (the inconsistent dimensions will cause the machine to transfer jam or not pass). 7.6 Requirements for tape 1) Deformed tape cannot be used. 2) The paper tape cannot be used. 3) Tape that exceeds the shelf life cannot be used.
Special note: When debugging the machine, no part of the body can be placed in the movable position of the machine to avoid bruises!

VIII.Electrical schematic diagram .