Honeywell Udc2800 Universal Digital Controller User Guide

Honeywell Udc2800 Universal Digital Controller User Guide

Honeywell - logoUDC2800 Universal Digital Controller
User Guide

Getting started

When start up the controller for the first time, it is required to enter the initial password and a new password. The initial password is 1234.

Overview

This document is a quick start guide for UDC2800 controller. For detailed instructions, see UDC2800 Product Manual.
To Download the Product Manual:

  1. In a web browser, enter https://process.honeywell.com/us/en/support/product-documents-downloads, and login.
    If you are a new user, register at this website first.
  2. In the Search box, enter UDC2800 Product Manual (#51-52-25-157), and click the Search icon.
  3. Select DOCUMENT TYPE & PRODUCT filters, if required. The All search Results page appears with the search results.
  4. Click the package to download it.

Model Number Interpretation

Write your controller’s model number in the spaces provided below and circle the corresponding items in each table. This information will also
be useful when you wire your controller.

  • Select the desired Key Number. The arrow to the right marks the selection available.
  • Make the desired selections from Table I to Table VI. A dot ‘·’ denotes availability.

Honeywell UDC2800 Universal Digital Controller - Key Number

Dimensions and Mounting

Honeywell UDC2800 Universal Digital Controller - Dimensions

Wiring

Honeywell UDC2800 Universal Digital Controller - Wiring

Attention: It is recommended to set up an uninterrupted power supply to avoid fluctuations on the device power line, as such fluctuations may cause device availability issues.

Configuration Procedure

StepOperationPressResult
Enter Set Up ModeSetup keyEnter in the first set up group. Security.
2Select any Set Up groupSetup key or Increment
or Decrement keys
Sequentially displays the other set up groups shown in the prompt hierarchy. See Configuration Record Sheet for prompts.
You can also use the Increment or Decrement keys to scan the set up groups in both directions. Stop at the set up group tile that describes the group of parameters you want to configure. Then proceed to the next step.
3Select a Function
parameter
Function keyEnter in the first function prompt of the selected set up group.
Increment or
Decrement keys
Press Increment or Decrement keys to display the other function prompts of the selected set up group. Stop at the function prompt that you want to change.
4Change the Value or
Selection
Function keyEnter in the value or selection of the selected function prompt.
Increment or
Decrement keys
Increment or decrement the value or selection that appears for the selected function prompt
You can press the Increment and Decrement keys at the same time to move the current editable digit one step left.
Enter the Value or
Selection
Function keyEnter value or selection made into memory.
6Exit ConfigurationLower Display keyExit the set up mode and returns to the main screen.

Configuration Record Sheet

Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured.

Group Prompt

Function PromptValue or
Selection
Factory
Setting
Group PromptFunction PromptValue or Selection

Factory Setting

SecurityPassword Lockout Auto/Man Key Run/Hold Key SP Select Key Restore Settings Restore*

Change Password

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0

Calibration Enable Enable Enable Disable Disable

– –

AccutuneFuzzy Suppression Accutune

Duplex Output Error Status

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Read only

Disable Disable Manual None
TuningProportional Band 1 or Gain 1 or Rate Min
Reset Mins/Rpt 1 or
Reset Rpts/Min 1 Manual Reset Proportional Band 2 or Gain 2
Rate 2 Min
Reset Mins/Rpt 2 or Reset Rpts/Min 2
Proportional Band 3 or Gain 3
Rate 3 Min
Reset Mins/Rpt 3 or  Reset Rpts/Min 3
Proportional Band 4 or
Gain 4
Rate 4 Min
Reset Mins/Rpt 4 or Reset Rpts/Min 4 Cycle Time 1 Sec
Cycle Time 2 Sec
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1.000

0.00

– – 0

1.000

0.00

1.00

1.000

0.00

1.0

1.000

0.00

1.00

– – 20

20

SP

Ramp/Program

SP Ramp Function Ramp Time Min Ramp Final SP

SP Rate Function Rate Up EU/HRr Rate Down EU/Hr

SP Program Function Soak Deviation Program Termination Program End State Key Reset/Rerun

Hot Start

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――――

――――

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Disable 3

1000

Disable 0

0

Disable 0

Last SP
Disable
Disable
Disable

Start Up Procedure for Operation

It is required to enter the initial password and a new password when start up the controller for the first time. The initial password is 1234.
For more information of interface displays, see “Function of displays“ in UDC2800 Product Manual.

StepOperationPressResult
1Select Manual ModeMan Auto keyUntil ‘Manual’ is displayed under MODE. The controller is in manual mode.
2Adjust the OutputIncrement or
Decrement keys
Lower Display = OUT and the output value in Wo.
To adjust the output value and ensure that the final control element is functioning correctly.
3Enter the Local SetpointLower Display keyUntil the required ‘SP’ and the Local Setpoint Value are displayed.
4Increment or
Decrement keys
To adjust the local setpoint to the value at which you want the process variable maintained.
Attention: The local setpoint 1 cannot be changed if the Setpoint Ramp function is running.
5Select Automatic ModeMan Auto keyUntil ‘Auto’ is displayed under MODE. The controller is in Automatic mode.
The controller will automatically adjust the output to maintain the process variable at setpoint.
6Tune the ControllerSetup keyMake sure the controller has been configured properly and all the values and selections have been recorded on the Configuration Record Sheet.
Refer to Tuning Set Up group to ensure that the selections for Proportional Band or Gain, Rate Min, and Reset Mins/Rpt, or Reset Rpts/Min have been entered.
Use Accutune to tune the controller. See ‘Accutune III’ in UDC2800 Product Manual.

Setpoints

You can configure the following setpoints for the UDC2800 controller.

  • A Single Local Setpoint
  • 2 Local Setpoints
  • 3 Local Setpoints
  • 4 Local Setpoints
  • Up to 4 Local Setpoints and 1 Remote Setpoint

Changing the Setpoint value

StepOperationPressResult
1Select the SetpointLow Display keyUntil you see:
Lower Display = SP or 2SP or 3SP, or 4SP (Value)
2Adjust the OutputIncrement or
Decrement keys
To change the Local Setpoint to the value at which you want the process maintained. The display -blinks” if you attempt to enter setpoint values beyond the high and
low limits.
The configured setpoint will be stored immediately.

Switching between Setpoints
You can switch Local and Remote setpoints or between two Local setpoints when configured.
Attention: The Remote Setpoint value cannot be changed at the keyboard.
To switch between Setpoints
Press the Function key to switch the four Local Setpoints and/or the Remote Setpoint.
Attention: “KEY ERROR” appears if:

  • the remote setpoint or additional local setpoints are not configured as a setpoint source.
  • you attempt to change the setpoint while a setpoint ramp/program is running.
  • you attempt to change the setpoint with the setpoint select function key disabled.
  • while a setpoint ramp/program is not terminated.

Viewing the operating parameters

Under the main screen, press the Lower Display key to scroll through the operating parameters listed in table below. The lower display will show only those parameters and  their values that apply to your specific model.

Lower DisplayDescription
OUT XXX.XOutput value is shown in percent with one decimal point when Control Algorithm is NOT configured as Three Position Step Control (TPSC), and Slidewire is connected.
OUT XXXOutput value is shown in percent with no decimal point when Control Algorithm is NOT configured as Three Position Step Control (TPSC), Output Algorithm is configured as Position Proportion, and Slidewire fails.
COUT XXX.XAppears when Shed function is Enabled, and Output Override register is successful override by Modbus (In Slave Mode) .
EOUT XXX.XAppears when Shed function is Enabled, and the controller is in Slave Mode, push A/M key to enter Emergency Mode.
POS XXXSlidewire Position – Used only with TPSC applications that use a slidewire input.
SP XXXX.XXXLocal Setpoint #1, appears when Control Algorithm is configured as ANY algorithm except Disable in the Algorithms set up group.

It also appears for current setpoint when using SP Ramp.

2SP XXXX.XXXLocal Setpoint #2, appears when the following two conditions are satisfied:
• In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable.
• In the Control set up group, configure Local SP Source as 2/3/4 Local SPs.
3SP XXXX.XXXLocal Setpoint #3, appears when the following two conditions are satisfied:
• In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable.
• In the Control set up group, configure Local SP Source as 3/4 Local SPs.
4SP XXXX.XXXLocal Setpoint #4, appears when the following two conditions are satisfied:
• In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable.
• In the Control set up group, configure Local SP Source as 4 Local SPs.
RSP XXXX.XXXRemote Setpoint, appears when the following two conditions are satisfied:
• In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable.
• In the Control set up group, configure Remote SP Source as ANY selection except Disable.
CSP XXXX.XXXComputer Setpoint, when SP is in override.
• In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable.
• In the Communication set up group, enable Shed Function. And CSP is successfully override by SP override through Modbus.
SPN XXXX.XXXSetpoint Now—Current Setpoint when SP Rate is enabled. The SP XXXX.XXX display shows the “target” or final setpoint value. SPN is not equal with the target SP.
DEV XXX.XDeviation
1 IN XXXX.XXXInput 1—Used only with combinational input algorithms.
2 IN XXXX.XXXInput 2
PID Set XTuning Parameter, where X is either 1, 2, 3 or 4.
BIAS XXXXBIAS, displays the manual reset value for algorithm PD+MR.
AUX XXX.XAuxiliary Output, displayed only when output algorithm is not Current Duplex.
TEL O XXH: XXM Or TEL O XXM: XXSElapsed Time, time that has elapsed on the Timer in Hours: Minutes, or Minutes: Seconds. The “O‘ is a clockwise running clock.
TRE O XXH: XXM

Or

TRE O XXM: XXS

Time Remaining, time remaining on the Timer in Hours: Minutes, or Minutes: Seconds. The “O” is a counter-clockwise running clock.
RAMP XXXM: XXSSetpoint Ramp Time—Time remaining in the Setpoint Ramp in minutes.
PXSX RA XXH:XXM:XXS PXSX RA XXX/M (0~999)

PXSX RA XXX/H (0~999)

Program X(1-8) Segment X(1-8) Ramp XXH:XXM:XXS remaining X and XX is current program or segment or time remaining Initial hold states Ramp time should be remaining time
PXSX SK XXH:XXM:XXSProgram X(1-8) Segment(1-8) Soak XXH:XXM:XXS remaining X and XX is current program or segment or time remaining Initial hold states Soak time should be remaining time
Recycle XXNumber of SP Program Recycles Remaining
To BeginReset SP Program to Start of First Segment
RerunReset SP Program to Start of Current Segment
ACTU TUNE OFFLimit Cycle Tuning not Running, appears when Accutune is enabled but not operating.
ACTU DO SLOWLimit Cycle Tuning with the objective of producing damped or Dahlin tuning parameters, depending upon the detected process deadtime. The tuning parameters calculated by this selection are aimed at reducing PV overshoot of the SP setting.
ACTU DO FASTLimit Cycle Tuning with the objective of producing quarter-damped tuning parameters. This tuning may result in PV overshoot of the SP setting.

Notices
This document contains Honeywell proprietary information. Information contained herein is to be used solely for the purpose submitted, and no part of this document or its  contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a purpose and  makes no express warranties except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information and specifications in this document are subject to change without notice.
Copyright 2022 – Honeywell International Sàrl
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Support
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find your local CCC visit the website,
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Training classes
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Factory Information
Company Name: HONEYWELL System Sensor de Mexico, S. de R.L. de C.V .
Company Address: Avenida Miguel De La Madrid, #8102 Colonia Lote Bravo Ciudad Juarez, Chihuahua, C.P. 32695, México

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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