Klein Tools Cl440 Hvac Clamp Meter Instruction Manual

INSTRUCTION MANUAL HVAC Clamp Meter
True RMS
Measurement
Technology

-328° – 2462°F -200° – 1350°C

• MICROAMP DC
• INRUSH CURRENT
• NON-CONTACT VOLTAGE TESTING
• AUTO-RANGING
• TEMPERATURE
• AUDIBLE CONTINUITY

CAT IV
600V

GENERAL SPECIFICATIONS

Klein Tools CL440 is an automatically ranging true root mean square (TRMS) digital clamp meter that measures AC current and inrush via the clamp, AC/DC voltage, DC microamps, resistance, continuity, frequency, capacitance, and tests diodes via test-leads, and temperature via a thermocouple probe.

• Operating Altitude: 6562 ft. (2000m)
• Relative Humidity: <95% non-condensing
• Operating Temp: 32° to 122°F (0° to 50°C)
• Storage Temp: 14° to 122°F (-10° to 50°C)
• Accuracy: Values stated at 65° to 83°F (18° to 28°C)
• Temp Coefficient: 0.1 × (Quoted Accuracy) per °C above 28°C or below 18°C, corrections are required when the ambient working temp is outside of Accuracy Temp range
• Dimensions: 10.04″ × 3.77″ × 1.57″ (255 × 96 × 40 mm)
• Weight: 14.22 oz (403 g) including batteries
• Calibration: Accurate for one year
• Auto Power-Off (APO): After approx. 10 minutes of inactivity
• Standards: IEC EN 61010-1, 61010-2-032, 61010-2-033.IEC EN 61326-1, 61326-2-2.

Conforms to UL STD.61010-1, 61010-2-032,61010-2-033; Certified to CSA STD.C22.2 NO. 61010-1, 61010-2-032,61010-2-033.

• Pollution degree: 2
• Accuracy: ± (% of reading + # of least significant digits)
• Drop Protection: 3.3 ft. (1m)
• Safety Rating: CAT IV 600V Class 2, Double insulation

CAT III: Measurement category III is applicable to test and measure circuits connected to the distribution part of the building’s low-voltage MAINS installation.
CAT IV: Measurement category IV is applicable to test and measure circuits connected at the source of the building’s low-voltage MAINS installation.

• Electromagnetic Environment: IEC EN 61326-1. This equipment meets requirements for use in basic and controlled electromagnetic environments like residential properties, business premises, and light-industrial locations.

Specifications subject to change.

ELECTRICAL SPECIFICATIONS

Input Impedance: 10MΩ
Frequency Range: 45 to 400Hz
Maximum Input: 750V AC RMS or 600V DC

Frequency Range: 50 to 60Hz

Maximum Input: 750V AC RMS or 600V DC

Maximum Input: 750V AC RMS or 600V DC

ELECTRICAL SPECIFICATIONS

Maximum Input: 750V AC RMS or 600V DC

Maximum Input: 750V AC RMS or 600V DC

Maximum Input: 750V AC RMS or 600V DC

OTHER MEASUREMENT APPLICATIONS
Maximum Input: 600V DC or 750V AC RMS

• Diode Test: Approx. 1mA, open circuit voltage ~3.0V DC
• Continuity Check: Audible signal <10Ω, max current 1.5mA
• Sampling Frequency: 3 samples per second
• Overload: “OL” indicated on the display
• Polarity: “-” on display indicates negative polarity
• Display: 3-5/6 digit, 6000 Count LCD

WARNINGS

To ensure safe operation and service of the meter, follow these instructions. Failure to observe these warnings can result in severe injury or death.

• Before each use verify meter operation by measuring a known voltage or current.
• Never use the meter on a circuit with voltages that exceed the category-based rating of this meter.
• Do not use the meter during electrical storms or in wet weather.
• Do not use the meter or test leads if they appear to be damaged.
• Use only with CAT III or CAT IV-rated test leads.
• Ensure meter leads are fully seated, and keep fingers away from the metal probe contacts when making measurements.
• Use caution when working with voltages above 25V AC RMS or 60V DC. Such voltages pose a shock hazard.
• To avoid false readings that can lead to electrical shock, replace batteries when a low battery indicator appears.
• Do not attempt to measure resistance or continuity on a live circuit.
• Always adhere to local and national safety codes. Use personal protective equipment to prevent shock and arc blast injury where hazardous live conductors are exposed.
• To avoid the risk of electric shock, disconnect leads from any voltage source before removing the battery door.
• To avoid the risk of electric shock, do not operate meter while battery door is removed.

SYMBOLS ON METER

	AC (Alternating Current)		AC/DC Current
	DC (Direct Current)		Resistance (in Ohms)
	Double Insulated Class II		Audible Continuity
	Warning or Caution		Ground
	Diode		Risk of Electrical Shock
	Frequency		Capacitance
	Duty-cycle		Voltage (Volts)
	Temperature (Fahrenheit / Celsius)		Amperage (Amps)
	Common		Non-Contact Voltage Tester
	Duty cycle		Select
	Backlight		Frequency
	Positive		Negative

SYMBOLS ON LCD

	AC (Alternating Current)		DC (Direct Current)
	Negative Reading		Data Hold
	Auto Ranging		Maximum Value Hold
	Minimum Value Hold		Audible Continuity
	Low Battery		Degrees (Celsius)
	Degrees (Fahrenheit)		kilo (value × 103)
	Mega (value × 106)		micro (value × 10-6)
	milli (value × 10-3)		Volts (Voltage)
	nano (value × 109)		Ohms (Resistance)
	Amps (Amperage)		Farads (Capacitance)
	Frequency/Duty Cycle		Auto Power-Off
	Non-Contact Voltage Tester		Diode Test
	Hazardous Voltage Indicator		Inrush

FEATURE DETAILS

NOTE: There are no user-serviceable parts inside meter.

1.  6000 count LCD display
2. Function selector switch
3. Clamp
4. “COM” jack
5. “VµA” jack
6. Backlight button
7. “RANGE” button
8. “MAX/MIN” button
9. Data Hold button
10. Clamp trigger
11. Arrow markings
12. “SEL/NCV” button
13. NCV Light
14. NCV Sensing Antenna
15. K-Type Thermocouple Inputs
16. Temperature/Voltage input switch
17. “InRush” Button

FUNCTION BUTTONS

ON/OFF
To power ON the meter, rotate the Function Selector switch 2 from the OFF setting to any measurement setting. To power OFF the meter, rotate the Function Selector switch 2 to the OFF setting. By default, the meter will automatically power OFF after 10 minutes of inactivity. If the meter automatically powers OFF while in a measurement setting, press any button to power the meter ON, or rotate Function Selector 2 switch to OFF, then power ON the meter. To deactivate
the power OFF functionality press and hold the “SELECT” button 12 before powering ON from the OFF setting. When auto power OFF is deactivated, the Auto Power Off icon will not be visible in the display.

SEL / NCV BUTTON (FOR NCV TESTING)
Press and hold the SEL/NCV button 12 to enter Non-contact Voltage Testing (NCV) mode to test for presence of AC voltage. The NCV icon and “EF” will be present on the display. Approach the conductor under test leading with the sensing antenna 14. In the presence of AC voltage, the red NCV light 13 will flash, audible signals (beeps) will
sound. Release the SEL/NCV button to exit NCV testing mode.
NOTE: Only voltages of 40V AC or greater will be detected.
BACKLIGHT Press Backlight button 6 to turn ON or OFF the backlight. The backlight does not automatically power OFF.

RANGE
The meter defaults to auto-ranging mode. This mode automatically determines the most appropriate measurement range for the testing that is being conducted. To manually force the meter to measure in a different range, use the “RANGE” button 7.

1. Press the “RANGE” button 7 to manually select the measurement range (is deactivated on the LCD). Repeatedly press the “RANGE” button 7 to cycle through the available ranges, stopping once the desired range is reached.
2. To return to auto-ranging mode, press and hold the “RANGE” button 7 for more than two seconds (is reactivated).
   MAX/MIN When the “MAX/MIN” button 8 is pressed, the meter keeps track of the Maximum and Minimum values.

1. When measuring, press “MAX/MIN” button 8 to toggle between the Maximum value (MAX), the minimum value (MIN). If a new maximum or minimum occurs, the display updates with that new value.
2. Press “MAX/MIN” button 8 for more than two seconds to return to normal measuring mode.
   DATA HOLD
   Press HOLD 9 to hold the measurement on the display. Press HOLD 9 again to release the display to return to live measuring.

OPERATING INSTRUCTIONS

CONNECTING TEST LEADS
Do not test if leads are improperly seated. Results could cause intermittent display readings. To ensure proper connection, firmly press leads into the input jack completely.

TESTING IN CAT III MEASUREMENT LOCATIONS
Ensure the test lead shield is pressed firmly in place. Failure to use the CATIII / CATIV shield increases arc-flash risk.

TESTING IN CAT II MEASUREMENT LOCATIONS
CAT III / CAT IV shields may be removed for CAT II locations. This will allow testing on recessed conductors such as standard wall outlets. Take care not to lose the shields.

OPERATING INSTRUCTIONS

AC CURRENT (LESS THAN 600A)
AC Current is measured by pressing the clamp trigger 10 to open the clamp and place it around a current-carrying wire. When measuring, care should be taken to ensure that the clamp is completely closed with trigger 10 fully released and that the wire passes perpendicularly through the center of the clamp in line with the arrow markings 11.

NOTE: Current measurement can be made by clamping around single conductors, but not cables containing both live and neutral wires. In this case, a line splitter is required,
Klein Cat. No. 69409 is recommended.

To measure current:

1. Rotate the Function Selector switch 2 to the A~ setting.
2. Place clamp around wire. The current measurement will be shown in the display.

Disconnect test leads when measuring with the clamp.

AC/DC VOLTAGE (LESS THAN 600V)
1. Insert RED test lead into VΩµA jack 5, and BLACK test leads into COM jack 4 and rotate function selector switch 2 to the V setting for AC or DC measurements. The meter defaults to AC measurement. To measure DC, press the “SELECT” button 12 to toggle between AC and DC modes. The AC or DC icon on the LCD indicates which mode is selected. Note “AC” or “DC” on the display.

OPERATING INSTRUCTIONS

Apply test leads to the circuit to be tested to measure voltage. The meter will auto-range to display the measurement in the most appropriate range.
NOTE: If “–” appears on the LCD, the test leads are being applied to the circuit in reverse. Swap the position of the leads to correct this. NOTE: To access mV range for V AC, the ‘RANGE’ button 7 must be used.

Manual Mode Sequence

NOTE: When in a voltage setting and the test leads are open, readings of order mV may appear on the display. This is noise and is normal. By touching the test leads together to close the circuit the meter will measure zero volts.

INRUSH CURRENT
The Inrush feature captures starting current of a motor or transformer.
Starting current can assist in diagnosing a motor before it fails.
To measure inrush current:

1. Rotate the Function Selector switch 2 to the AC current A setting.
2. Place clamp 3 around wire. The current measurement will be shown in the main display.
3. Press the InRush button 17 to enter the Inrush mode and manually select 60A or 600A range by pressing the RANGE button 7. Place the clamp around the compressor
   start wire and turn the motor on. The starting current will hold on to the main display. The Inrush measurement period is 100-milliseconds. The secondary display measures running current.
4. Press InRush button 17 to exit.

CONTINUITY

1. Insert RED test lead into VΩµA jack 5, and BLACK test lead into COM jack 4 and rotate function selector switch 2 to the Continuity/Resistance/Capacitance/Diode-Test setting.
   NOTE: The meter defaults to Continuity testing in this mode. Ensure that the Continuity Testing icon is visible on the display. If not, press the “SELECT” button 12 repeatedly until theicon is shown.
2.  Remove power from circuit.
3. Test for continuity by connecting conductor or circuit with test leads. If resistance is measured less than 10Ω, an audible signal will sound and display will show a resistance value indicating continuity. If a circuit is an open display will show “OL“.

DO NOT attempt to measure continuity on a live circuit.

µA DC CURENT (LESS THAN 600 µA)

1.  Insert RED test lead into VΩµA jack 5, and BLACK test lead into COM jack 4 and rotate function selector switch 2 to the µA setting.
2. Remove power from circuit and open circuit at the measurement point.
3. Connect test leads in series with the circuit.
4. Apply power to the circuit to take the measurement.

DO NOT attempt to measure more than 600 µA.

RESISTANCE MEASUREMENTS

1.  Insert RED test lead into VΩµA jack 5, and BLACK test lead into COM jack 4 and rotate function selector switch 2 to the Continuity/Resistance/Capacitance/Diode-Testsetting.
   NOTE: The meter defaults to Continuity testing in this mode. Press the “SELECT” button 12 once to enter Resistance testing mode. The Resistance icon Ωwill appear on the display.
2. Remove power from circuit.
3. Measure resistance by connecting test leads to circuit. The meter will auto-range to display the measurement in the most appropriate range.

NOTE: When in a Resistance setting and the test leads are open (not connected across a resistor), or when a failed resistor is under test, the display will indicate “O.L.” This is normal.
DO NOT attempt to measure resistance on a live circuit.
AC VOLTAGE + AC AMPERAGE FUNCTION

1.  Insert RED test lead into VΩµA jack 5, and BLACK test lead into COM jack 4 and rotate function selector switch 2 to the V+A~ setting.
   
2. Press clamp trigger 13 to open clamp 3 and place around the current-carrying wire.
3. The main display will show AC Voltage and the secondary display will show AC Amperage. Pressing the select button will reverse the displays; the main display will show AC Amperage and the secondary display will show AC Voltage

CAPACITANCE

1. Insert RED test lead into VΩµA jack 5, and BLACK test lead into COM jack 4, and rotate function selector switch 2 to the Continuity/Resistance/Capacitance/Diode-Testsetting.
   NOTE: The meter defaults to Continuity testing in this mode. Press the “SELECT” button 12 twice to enter Capacitance testing mode. The Capacitance icon will appear on the display. The meter should read 0 nF with test leads open.
2. Remove power from circuit.
3. Measure capacitance by connecting test leads across the capacitor. The meter will auto-range to display the measurement in the most appropriate range.

DIODE TEST

1. Insert RED test lead into VΩµA jack 5 , and BLACK test lead into COM jack 4 and rotate function selector switch 2 to the Continuity/Resistance/Capacitance/Diode-Testsetting.
   NOTE: The meter defaults to Continuity testing in this mode. Press the “SELECT” button 12 three times to enter Diode testing mode. The Diode icon will appear on the display.
2. Touch test leads to diode. A reading of 200-800mV on display indicates forward bias, “OL” indicates reverse bias. An open device will show “OL” in both polarities. A shorted device will show approximately 0mV.

FREQUENCY / DUTY-CYCLE

1. Insert RED test lead into VΩµA jack 5 and BLACK test lead into COM jack 4 and rotate function selector switch 2 to the Frequency/Duty-CycleHz% setting.
   NOTE: The meter defaults to Frequency testing in this mode. To enter Duty-Cycle testing mode, press the “SELECT” button 12 once. Ensure
   that the appropriate icon (either Hz or %) appears on the display.
2. Measure by connecting test leads across the circuit.

TEMPERATURE

1. Remove leads from meter and slide the temperature probe input switch 18 to close jacks and expose the K-Type thermocouple ports.
2. Insert K-type thermocouple into port 15 ( and rotate function selector switch 2 to the Temperature setting.
   
   NOTE: The meter defaults to Fahrenheit scale in this model. To enter the Celsius scale, press the SEL button 9 . Ensure that the appropriate icon (either °F or °C) appears on the display.
3. To measure temperature, make contact between the thermocouple tip and the object being measured. When thermocouple tip and object are in thermal equilibrium, the measurement on the display will stabilize. The meter will auto-range to display the measurement in the most appropriate range.
   Remove thermocouple before switching meter to other measurement functions.

The thermocouple included with the original purchase is suitable for temperatures below 356°F / 180°C only. To measure higher temperatures, a K-type thermocouple with the appropriate measurement range should be used.

MAINTENANCE

BATTERY REPLACEMENT
When indicator is displayed on LCD, batteries must be replaced.

1. Loosen captive screw and remove the battery cover.
2.  Replace 3 × AAA batteries (note proper polarity).

Replace the battery cover and fasten screw securely.
To avoid the risk of electric shock, disconnect leads from any voltage source before removing the battery door.
To avoid the risk of electric shock, do not operate meter while the battery door is removed.

CLEANING

Be sure the meter is turned off and wipe with a clean, dry lint-free cloth. Do not use abrasive cleaners or solvents.

STORAGE

Remove the batteries when a meter is not in use for a prolonged period of time. Do not expose to high temperatures or humidity. After a period of storage in extreme conditions exceeding the limits mentioned in the General Specifications section, allow the meter to return to normal operating conditions before using.

WARRANTY

www.kleintools.com/warranty

DISPOSAL / RECYCLE

Do not place equipment and its accessories in the trash. Items must be properly disposed of in accordance with local regulations. Please see www.epa.gov or www.erecycle.org for additional information.

CUSTOMER SERVICE

KLEIN TOOLS, INC.
450 Bond Street
Lincolnshire, IL 60069
1-800-553-4676
[email protected]
www.kleintools.com

1390405 Rev 09/20 B

References

• Electronic Waste Management - CalRecycle Home Page
• U.S. Environmental Protection Agency | US EPA
• Reduce, Reuse, Recycle | US EPA
• Electronic Waste Management - CalRecycle Home Page