Lincoln Electric Aspect 200 Ac-dc Tig Welder Instruction Manual

ASPECT 200 AC-DC TIG Welder

Product Information

Product Usage Instructions

Machine Main Assembly (Code No.: K14189-1)

The Machine Main Assembly consists of various parts. Refer to
the electrical schematic diagram for a detailed list of the parts
and their corresponding part numbers.

Machine Front Assembly (Code No.: K14189-2)

The Machine Front Assembly consists of various parts. Refer to
the electrical schematic diagram for a detailed list of the parts
and their corresponding part numbers.

Machine Rear Assembly (Code No.: K14189-3)

The Machine Rear Assembly consists of various parts. Refer to
the electrical schematic diagram for a detailed list of the parts
and their corresponding part numbers.

Machine Output Assembly (Code No.: K14189-4)

The Machine Output Assembly consists of various parts. Refer to
the electrical schematic diagram for a detailed list of the parts
and their corresponding part numbers.

Machine Output Power Assembly (Code No.: K14189-5)

The Machine Output Power Assembly consists of various parts.
Refer to the electrical schematic diagram for a detailed list of
the parts and their corresponding part numbers.

Machine Inverter/Boost Board Assembly (Code No.: K14189-6)

The Machine Inverter/Boost Board Assembly consists of various
parts. Refer to the electrical schematic diagram for a detailed
list of the parts and their corresponding part numbers.

ASPECT® 200

IM3109 05/2022 REV06

Spare Parts…………………………………………………………………………………………………………………………………………………. 1 Figure A-D-E : Machine Main Assembly ………………………………………………………………………………………………………. 2 Figure B: Machine Front Assembly ……………………………………………………………………………………………………………… 3 Figure C: Machine Rear Assembly ……………………………………………………………………………………………………………… 4 Figure D: Output Assembly ………………………………………………………………………………………………………………………… 5 Figure E: Output Power Assembly ………………………………………………………………………………………………………………. 6 Figure F: Inverter/Boost Board Assembly ……………………………………………………………………………………………………. 7
Electrical Schematic …………………………………………………………………………………………………………………………………….. 8 CODE : 50455………………………………………………………………………………………………………………………………………….. 8

Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland
www.lincolnelectric.eu

Spare Parts

ASSEMBLY PAGE NAME

CODE NO.: W NO.:

50455

K14189-1

FIGURE NO.: ASPECT® 200 CE
13

SP50455 REV01
05/22

Machine Main Assembly
Machine Front Assembly
Machine Rear Assembly
Machine Output Assembly
Machine Output Power Assembly
Machine Inverter/Boost Board Assembly

A

B

C

D

E

F

1

1

1

1

1

1

14 13

5
8 4

3 6
10

9
2
11 12

15 Figure A

Spare Parts – Electrical Schematic

1

Spare Parts – Electrical Schematic

Figure A-D-E : Machine Main Assembly

Item 1 2

Description
WRAP ASSEMBLY KIT (INCLUDES WRAPARAUND+LINCOLN LOGO +WARRANTY STICKER+WARNING STICKER)
HF CAPACITORS BOARD

Part Number R-3119-014-1R W05X1516R

QTY 1 2 3 4 5 6 7 1 X 1 X

3 INPUT BOARD

W05X1604-2R

1 X

4 HF BOARD

W05X1615-2R

1 X

5 EMI FILTER BOARD

W05X1665-1R

1 X

6 BRIDGE 3PH 60A 1200V

W4100021R

1 X

7 CAPACITORS FILTER

R-5141-041-1R

1 X

8 BB CHOKE

W58X1602R

1 X

9 OUTPUT CHOKE

W58X1635R

1 X

10 MAIN TRANSFORMER

W59X1624R

1 X

11 HF TRANSFORMER

W59X1664R

1 X

12 BOTTOM BASE

W93X1421R

1 X

13 FRONT / REAR HANDLE

W95X1146R

2 X

14 HANDLE

W92X0228-5R

1 X

15 CORNER BAMPER

W95X1147R

4 X

Spare Parts – Electrical Schematic

2

Spare Parts – Electrical Schematic

2

2

1

1

3

5

7

6

1

4

7
Figure B

Figure B: Machine Front Assembly

Item 1 2

Description
FRONT FRAME KIT (INCLUDES NAMEPLATES) DISPLAY P.C. BOARD KIT (INCLUDES LIGHT GUIDE and its screws)

Part Number R-3119-023-1R W05X1607-2R

QTY 1 2 3 4 5 6 7 1 X 1 X

3 KNOB

9SM22778-2

1 X

4 TRIGGER TORCH CONNECTOR HARNESS R-5141-078-1R

1 X

5

REMOTE CONTROL CONNECTOR HARNESS

R-5141-046-1R

1 X

6 FITTING QUICK CONNECTION PU 1/8

W8800082R

1 X

7 DINSE CONNECTOR

W7690350R

2 X

Spare Parts – Electrical Schematic

3

Spare Parts – Electrical Schematic

8

7

5

4

4a 3

1
6 2

9

Figure C

Figure C: Machine Rear Assembly

Item Description

Part Number

QTY 1 2 3 4 5 6 7

1 REAR FRAME KIT (INCLUDES STICKERS) R-3119-024-1/08R

1 X

2 MAIN SWITCH

W7511710R

1 X

3 INPUT CORD

W78X1742R

1 X

4 CABLE CLAMP

W8400006R

1 X

4A CABLE CLAMP NUT

W8400007R

1 X

5 WATER COOLER CONNECTOR HARNESS R-5141-080-1R

1 X

6 SOLENOID VALVE

W8500011R

1 X

7 FITTING 1/4-1/8 + NUT 1/4

W8896074R

1 X

8 SOCKET COVER

1158-641-015R

1 X

9 FAN ASSEMBLY

W66X1692R

2 X

Spare Parts – Electrical Schematic

4

Spare Parts – Electrical Schematic

1
2 4 3
5

Item Description 1 OUTPUT BOARD 2 RESISTOR 100OHM 100W 3 RESISTOR 27OHM 100W 4 RESISTOR 47OHM 100W 5 1-PH BRIDGE 60A SOT-227

Figure D

Figure D: Output Assembly

Part Number

QTY 1 2 3 4 5 6 7

W05X1606-2R

1 X

W1810010R

2 X

W1810027R

1 X

W1810047R

1 X

W4300022R

1 X

Spare Parts – Electrical Schematic

5

Spare Parts – Electrical Schematic

2

3

1

4 5

Figure E

Figure E: Output Power Assembly

Item Description

Part Number

QTY 1 2 3 4 5 6 7

1 THERMAL SENSOR 90°C

R-5141-062-1R

1 X

2 OUTPUT POWER BOARD

W05X1603R

1 X

3 DIODE UFAST 2x100A 600V ISOTOP

W4010060R

6 X

4 IGBT 250A 600V SOT-227

W43I60225AR

2 X

5

SENS. 200A-4V HALL EFFECT LEM HAS 200-S

W4900008R

1 X

Spare Parts – Electrical Schematic

6

Spare Parts – Electrical Schematic

3 1
2

Figure F

Figure F: Inverter/Boost Board Assembly

Item Description

Part Number

QTY 1 2 3 4 5 6 7

1 INVERTER-BOOST BOARD

W05X1605R

1 X

2 RESISTOR 100OHM 100W

W1810010R

1 X

3 RES ISOTOP 3K3 100W

W1810233R

1 X

Spare Parts – Electrical Schematic

7

Spare Parts – Electrical Schematic

Spare Parts – Electrical Schematic

8

Spare Parts – Electrical Schematic

R-5141-056-1

INV E RTE R:

R1

W 05X 1605

S CHE MATIC:

(X 1605) LOCATION:

RIGHT

C HOK E

R-5141-048-1

R2

24Vdc coil GAS SOLENOID
VA LVE

1 TURN R-5041-311-1

R-5141-055-1

R-514 1-06 0-1

R-5141-081-1

ONLY FOR INTERNAL USE
ONLY FOR INTERNAL USE

MAIN SWITCH W7511710

(4) BLUE (2) BROWN

2 TURN

Y/G 1 TURN

PE

EA R TH C ON N EC TION

EA R TH C ON N EC TION
R-5141-062-1

R-5141-049-1

CN3 COOLER CONNECTOR
PRIMARY SIDE

R-5141-082-1
C OOLER C ON N EC TOR
EA R TH C ON N EC TION

J 31 J3 0 DC –

OUTPUT CONTROL: W 05X 1606-2
SCHE MATIC: (X1606-2) LOCATION: LEFT BACK

J3 5

J3 6

EA R TH C ON N EC TION

EA R TH C ON N EC TION

J32 INJ

R- 5141 -007 -1

INPUT POWER: W 05X 1604-2
SCHEMATIC: (X1604-2) LOCATION: ON TOP
R-5141-058-1

OUTPUT POWER:
W 05X 1603 SCHE MATIC: (X 1603)
LOCATION: LEFT BACK

J4 1

J4 2

R-5141-057-1

1 TURN 1 TURN

EA R TH C ON N EC TION

EA R TH C ON N EC TION

R-514 1-05 0-1

POWER TR A N SFOR MER :
W59X1624 PR IMA RY

1 TURN

R-5141-046-1
EA R TH C ON N EC TION

R-5141-078-1

CN1 REMOTE CONNECTOR
CN2 TRIGGER CONNECTOR

R-5141-054-1
HF: W 05X 1516-2 S CHE MATIC:
(X 1516-2) LOCATION: FRONT MIDDLE
HE IGHT

DIS P LAY: W 05X 1607-2
S CHE MATIC: (X 1607-2)
LOCATION:
FRONT PANEL

EA R TH
C ON N EC TION
HF CAPACITOR
BOARD: W 05X 1516-3
S CH E MATIC: (X 1516-3)
LOCATION: FRONT BOTTOM

C2 2x10nF

W

P OW E R TRANS FORME R: W 59X 1624 S E CONDARY S IDE
R-5141-047-1

E
P OW E R TRANS FORME R: W 59X 1624 S E CONDARY S IDE

R-0010-744-1-A

Electrical Schematic
CODE : 50455

References

• Welders, Welding Wire, Welding Equipment, Accessories & Gear | Lincoln Electric