Beverage-air Hbrf Refrigerator Freezer Instruction Manual

HBRF Refrigerator Freezer

Product Information

The HBRF Dual Temp Models are food service equipment
manufactured by Beverage-Air. These models are designed to provide
both refrigerator and freezer functionalities. Beverage-Air is
committed to maintaining rigid standards of quality throughout the
production process, ensuring that each unit delivers superior
performance and trouble-free experience to its owner. The equipment
is backed by one of the best warranties in the food service
industry and supported by a professional staff of service
technicians across the country.

Please note that Beverage-Air reserves the right to change
specifications and product design without notice. It is important
to read and follow the provided instructions to ensure warranty
claims are not denied.

Product Usage Instructions

Safety

Prior to installation and usage, it is crucial to review the
safety guidelines outlined in the user manual. These guidelines are
designed to protect users and ensure safe operation of the HBRF
Dual Temp Models.

Clearance and Placement

When installing the HBRF Dual Temp Models, it is important to
consider clearance and placement requirements. Follow the
instructions provided in the user manual to ensure proper
ventilation and safe positioning of the equipment.

Using The Unit – Danfoss Controller

If your HBRF Dual Temp Model is equipped with a Danfoss
controller, refer to the Sequence of Operations section on pages
11-16 of the user manual. This section provides detailed
instructions on how to use the refrigerator and freezer sections of
the equipment with the Danfoss controller.

Using The Unit – Eliwell Controller

If your HBRF Dual Temp Model is equipped with an Eliwell
controller, refer to the Sequence of Operations section on pages
20-21 of the user manual. This section provides detailed
instructions on how to use the refrigerator section of the
equipment with the Eliwell controller.

For any inquiries or part orders, please contact Beverage-Air’s
Technical Service Department at (800) 684-1199 between 8:00 AM and
5:00 PM EST.

Remember to complete and submit the warranty registration card
located within this manual to Beverage-Air within ten days of
installation to ensure the warranty coverage is valid.

INSTALLATION AND OPERATING INSTRUCTIONS for all Hydrocarbon
HBRF Dual Temp Models

809-158A Rev. A. 06/13/2023 3779 CHAMPION BLVD, WINSTON-SALEM, NC 27105 Phone: (888) 845-9800 | Fax: (800) 253-5168 | Web: beverage-air.com

SEE BACK COVER FOR WARRANTY REGISTRATION

User Manual for HBRF Refrigerator/Freezer

Beverage-Air

WELCOME

Congratulations on your purchase of Beverage-Air food service equipment. Every employee welcomes you to the family of satisfied Beverage-Air customers.
From the earliest stages of production design, to focused steps in fabrication and assembly, rigid standards of quality are maintained by our staff of skilled employees. Beverage-Air strives to supply superior products through strict quality control guidelines exceeding industry standards, this means that each unit, given the proper maintenance will provide years of trouble free experience to its owner.

Additionally, Beverage-Air food service equipment has one of the best warranties in the food service industry, and backed by a professional staff of service technicians across the country.
We thank you for your choice and confidence in BeverageAir Equipment.
For part inquiries or orders please call our Technical Service Department at (800) 684-1199. 8:00 AM to 5:00 PM EST.”

Important Information

PLEASE READ THESE INSTRUCTIONS CAREFULLY

Beverage-Air reserves the right to change specifications

BEFORE INSTALLING OR USING, IF RECOMMENDED

and product design without notice. Such revisions

PROCEDURES ARE NOT FOLLOWED, WARRANTY CLAIMS do not entitle the buyer to corresponding changes,

MAY BE DENIED.

improvements, additions, or replacements for previously

Your warranty registration information is located with

purchased equipment.

this manual. Please complete the card and submit it to

Beverage-Air within TEN days of installation. Failure

to properly register equipment may limit or void the

wCaornrtaenntyt.s

Safety …………………………………………………………………………………………………………………………………………………… 3

Important Information ………………………………………………………………………………………………………………………… 5 Product Information ……………………………………………………………………………………………………………………………. 6 Clearance and Placement ……………………………………………………………………………………………………………………..7

Unpacking and Set Up …………………………………………………………………………………………………………………………. 8 Shelf Installation………………………………………………………………………………………………………………………………….. 9 Electrical ………………………………………………………………………………………………………………………………………………10

Using The Unit – Danfoss Controller…………………………………………………………………………………………………… 11 Sequence of Operations – Refrigerator Section …………………………………………………………………………12 Sequence of Operations – Freezer Section …………………………………………………………………………………16

Using The Unit – Eliwell Controller …………………………………………………………………………………………………….20 Sequence of Operations – Refrigerator Section …………………………………………………………………………21
Cleaning and Maintenance ………………………………………………………………………………………………………………..24

Condenser Cleaning…………………………………………………………………………………………………………………………….25

Methods For Cleaning Stainless Steel……………………………………………………………………………………………….26 Help…………………………………………………………………………………………………………………………………………………….. 27

For The Service Tech – R290 ……………………………………………………………………………………………………………..28

For The Service Tech – Wiring Diagrams ……………………………………………………………………………………………29 Limited Warranty ………………………………………………………………………………………………………………………………. 32

Limited Warranty (continued) ……………………………………………………………………………………………………………33

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SAFETY
This appliance has been designed with your safety in mind. It has many features to keep you from being harmed. However, safe operation and maintenance are your responsibilities. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.

CAUTION

Use: When using this unit, please:

· Move it carefully. If on casters be sure the casters · Prevent children from playing in or on the cabinet.

do NOT run over the power cord.

Persons unable to use this product must be

· Lock the casters when in use.

prevented access.

· Follow all instructions. There are many safety

· Seek help. This machine is heavy! Be sure to move

labels and directions on the unit. Heed them.

with enough help to avoid tipping or dropping the

cabinet.

· Watch your fingers. There may be pinch points near

the door hinges.

CAUTION

Maintenance Do NOT:

Do ALWAYS

· Clean a frozen evaporator with a sharp object
· Clean a dirty condenser with a sharp object.
· Store gasoline, kerosene or any other flammable material near the cabinet.
Important Information to Add

· Use a Beverage-Air recommended technician certified to repair R290 equipment.
· Use ONLY Beverage-Air factory service parts. Use of non OEM parts can be dangerous because of the design changes needed to safely use R290.

Record the model number, serial number and the date of installation here for future reference. The model and serial numbers are on the unit’s serial number dataplate, which is located on the left inside wall.

Model Number Serial Number Date of Installation Purchased From
CAUTION

WARNING

Observe the Caution and Warning notices. They are indicators of important safety information. Keep this manual for future reference.

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SAFETY

CAUTION: If it is necessary to move the Refrigerator after removal from the skid, remove
CAUTION all doors and carefully push the unit at a point of no more than 36″ from the bottom to
avoid damage.

Do NOT push in this area.
Height will vary by model Push ONLY below the 36 inch / .91 meter height

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IMPORTANT INFORMATION
This unit is intended to be used in a commercial application. That includes bars and restaurants.
If installed in a residence some commercial service companies may not be able to service it on site.
Limitations The machine is designed for use indoors in a controlled environment. It must be kept dry, not overheated or subjected to excessive cold. May only be connected to a dedicated electrical circuit. Extension cords are not permitted.

The manufacturer has designed and produced this machine with the finest in materials. The manufacturer assumes no liability for units that have been altered in any way. Alterations or part substitutions will void the warranty.

Voltage Room Air Temp

Minimum 103.5 60º F

Maximum 126.5 100º F

Air Flow, All Models regardless of section, door count or door material.

Agency Approvals
These marks appear on the dataplate or serial tag, located in the inside of the left wall. The dataplate also contains the model and serial numbers as well as electrical requirements.

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PRODUCT INFORMATION

Model HBRF23HC-1-A-HS HBRF49HC-1-A HBRF49HC-1-A-G HBRF72HC-1-B HBRF72HC-1-B-G

Cabinet Dimensions w x d x h (Inches) 27 1/4 x 33 3/4 x 84 1/4
52 x 33 3/4 x 84 1/4
52 x 33 3/4 x 84 1/4
75 1/8 x 33 3/4 x 84 1/4
75 1/16 x 33 9/16 x 84 1/4

Section

Glass or Full Load Power Cord Refrigerant Type / Solid Door Amps Plug (NEMA) Charge (g) / oz

Refrigerator 1 Half Solid

2

R-290 / 45 / 1.6

Freezer 1 Half Solid

4

R-290 / 55 /1.9

Refrigerator 1 Full Solid 3.18

R-290 / 90 / 3.04

Freezer 1 Full Solid 6.34 Refrigerator 1 Full Glass 3.18
Freezer 1 Full Glass 6.34 Refrigerator 1 Full Solid 2.4

Two per cabinet
5-15P

R-290 / 95 / 3.21 R-290 / 90 / 3.04 R-290 / 95 / 3.21 R-290 / 65 / 2.3

Freezer 2 Full Solid

11

R-290 / 150 / 5.3

Refrigerator 1 Full Glass 2.4

R-290 / 65 / 2.3

Freezer 2 Full Glass

11

R-290 / 150 / 5.3

· All models can maintain Freezer temperatures from 0°F and below and Refrigerator temperatures from 36°F to 38°F.
· All models are 115 volts, 60 Hz AC.
· ALWAYS REFERENCE YOUR EQUIPMENT DATA PLATE AMPS, REFRIGERANT AND REFRIGERANT CHARGE FOR THE MOST UP TO DATE AND ACCURATE VALUES.
· There are no access valves on the refrigeration system.
· Each cabinet has two sections with separate systems. RR – both sections are refrigerator, RF – one refrigerator section and one freezer section.

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CLEARANCE AND PLACEMENT

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Placement Consider the following when selecting a location for your Refrigerator: Clearance: · 12 in. at the top · 3.0 in. at the rear, · 0.0 in. at the left side · 0.0 in. at the right side · 3.0 in at the bottom Floor Load: the floor on which the Refrigerator is located must be even and level, free from vibrations, and strong enough to support the combined weights of the unit and maximum product load. Ventilation: Grille area at front must be free and clear of any object or wall. Power Outlet: The installation of this appliance requires a dedicated power outlet located within the length of the unit’s power cord and be accessible for the purpose to disconnect power.

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UNPACKING AND SET UP
Carefully inspect the shipping carton for damage. This is the only time that shipping damage may be claimed. If damage is
suspected, open the carton immediately and, if there is damage, retain the carton and contact the shipper to make a claim.
Do NOT contact the manufacturer.

Uncrating
Tools Needed: ¾” box wrench, adjustable wrench, level, flat head screw driver, and box cutter.

Note: additional clear plastic protective wrap is applied directly to any product with a glass door.

1. Cut the stretch wrap along a corner post and remove the cardboard top capping and the corner posts.

3. Move unit as close to final position as possible before removing the skid.

2. Discard stretch wrap and any cardboard that will not be recycled.

Note: The skid must be removed before the casters or legs can be attached.

Do NOT tip unit on its front or sides. If tipped onto the back, unit must not be started for 3 hours.

Skid Removal and Caster Attachment Tip the unit forward and remove the skid.
WARNING

4. Thread the stem casters or legs into the ½ -13 holes in the bottom of the cabinet. Tighten by hand as much as possible. Some models may already have levelers installed. If so, then the levelers will need to first be removed and discarded.

Risk of personal injury. Unit must be securely supported while attaching casters or legs.

5. Once the caster or leg cannot be turned any further, use a 3/4 inch wrench to tighten the nut in between the mounting plate and the wheel of the caster until snug.

1. Remove the shipping bolts using the ¾” box wrench while cabinet is held in one direction. Repeat the process while the cabinet is held in the opposite direction.
2. None of the threads on the leg or caster stem should be visible once screwed in.
3. Tilt the cabinet in one direction approximately 8″ and block it securely with pieces of 2×4 lumber or other suitable material.

6. Repeat this procedure with unit secured in the opposite direction so as to access the remaining legs/ casters/levelers
7. If plate casters or legs are installed instead of stem casters or legs, then repeat step 3 above and secure the plate with either #14 AB screws, or ¼-20 screws, depending upon which are required.
8. If levelers are employed, then repeat step 3 above and thread the leveler in place. Then repeat step 6.

Leveling:

Cabinets must be leveled when installed. Level should be measured on the headrail.
Failure to level your cabinet may result in door not sealing, closing correctly, or condensed water draining not draining properly.
For cabinets with legs, rotate the foot of the leg with an adjustable wrench to achieve desired height for leveling.

located on the bottom of the case.

Do NOT loosen casters to level

CAUTION

the cabinet. Casters MUST be tightly secured to cabinet for full

strength.

Install or attach any accessories that will be used

For cabinets with casters, leveling can be achieved by

Remove any plastic covering the stainless steel.

placing large washers in between the ½’ stud and the holes

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SHELF INSTALLATION
1. Determine the proper location for the shelf clips. The reference numbers on the pilaster can serve as a guide to ensure all clips are properly located.
2. Insert the top tab of the shelf clip into the desired hole of the pilaster. The retaining tab MUST be facing up as shown.
3. Rotate the clip downwards and insert the bottom tab into the matching hole in the pilaster. The clip may need to be squeezed slightly during installation.
4. Install all remaining clips.
5. Install shelves onto clips with the product retention bar facing up. Be careful not to dislodge clips during installation.

6. Place shelves so that the retaining tab on the clip captures the shelf as shown.
7. Confirm that the shelf is resting on ALL 4 clips and that the clips are securely attached to the pilasters.
8. Improper shelf clip installation could cause the shelf and / or the product on it to fall, resulting in damage to the unit and possible bodily injury.
9. Do NOT overload the shelves. The unit is designed to use all shelves that are supplied in an equally spaced manner. Contact Beverage-Air customer service if fewer shelves or a different configuration to ensure shelf overloading will not occur.

CORRECT

INCORRECT

PROPERLY INSTALLED CLIPS

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ELECTRICAL
This is a cord-connected unit, and must be connected to its own dedicated power supply. Check the dataplate on

the machine to confirm the voltage and per the dataplate use the correct fuses or HACR circuit breakers.

Note: Do not connect to GFI / GFCI outlets. Connection to that type of outlet can result in product loss due to unsafe cabinet temperature when GFI device trips from moisture.

Power Cords This 115 volt model is equipped with two power cords, both are a type 5-15P plug.
If a power cord becomes damaged, it must be replaced with the identical cord.
Follow All National and Local Codes This Unit Must Be Grounded. Do not use extension cords and do not disable or by-pass ground prong on electrical plug.
Initial Start Up Plug the power cords into the proper power supply.
The cabinet will soon begin to blow warm air out of the back area, and cool air will flow from the inside blower.
The cabinet temperatures have been set at the factory and should not need adjustment, however if changed, the standard refrigerator setting is 38º F., while the standard freezer setting is 0o F.
Cautions
Care must be taken whenever moving or servicing the unit. The refrigerant is contained in a sealed system, but if released it may be flammable.

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USING THE UNIT – DANFOSS CONTROLLER

Operation is simple, just keep it connected to the correct power supply and the refrigerator or freezer will maintain the internal temperature it has been set to. Keep the doors closed as much as possible to avoid unnecessary run time.
There are two controllers, both in the lower front grille of the cabinet. The left one is for the refrigerator section and the right one is for the freezer. Each controller displays the current internal temperature for its section.
Adjusting the set temperature lower will NOT cause the system to lower the temperature faster. When on, the refrigeration system is always operating at maximum.
The refrigerator temperature was set at the factory at 38º F, and the freezer temperature was set at 0o F., but you can adjust it to your own selected temperature. Push and release the Increase or Decrease buttons to make a change. 30 seconds after adjustment, the display automatically reverts to showing the current temperature.

Defrost The Dual Temp will automatically defrost as needed, there is no set time for defrost. Each section defrosts separately. Push and immediately release the “melting snowflake” or defrost button for a manual defrost of that section.
Note: Holding the defrost button in too long will shut the controller off.
The internal fan will be on when power is connected to the cabinet.
The compressor and condenser fan motor will only be on when the controller senses an increase in internal cabinet temperature passed the set point.
If equipped with glass doors, holding the SC button in will turn the cabinet light on or off.

Defrost

Increase

38.0 oF

Select

Decrease

In most cases the only thing displayed will be the cabinet temperatures. When something other than normal operation has occurred, a message will be shown.

Message Displayed
dEF Hi dOr
LEA
E01, E02, E03, E04

Why Unit is defrosting Cabinet temperature too warm Door is open
Compressor run time too long
Sensor unplugged or has failed

What to do Nothing. Normal operation.
Confirm doors are closed.
Close door, if message does not change, call for service. Check doors closed. If yes, call for service. Call for service.

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SEQUENCE OF OPERATIONS – REFRIGERATOR SECTION – DANFOSS CONTROLLER
The cooler operates based on the air temperature measured by the probe located at the return air.

COMPONENT COMPRESSOR
CONDENSER FAN EVAPORATOR FAN
LIGHT

ON

Off

OPERATION

CONTROLLER ACTION OPERATION

CONTROLLER ACTION

Compressor turns on when the air temperature at the probe is above the sum of the set point + 2

The Compressor Con- Compressor turns off

tact is energized

when the air tempera-

(ERC 112 – Terminal #1) ture at probe is equal to or less than the set

point ­ 2

The Compressor Contact is de-energized
(ERC 112 – Terminal #1)

The Condenser Fan turns on when the Compressor is running

The Condenser Fan is wired directly to the Compressor, not through the controller

The Condenser Fan turns off when the Compressor is not running

The Condenser Fan is wired directly to the Compressor, not through the controller

The Evaporator Fan runs continuously. When the unit is plugged in the Evaporator Fan will run

The Evaporator Fan is The Evaporator Fan The Evaporator Fan is

connected directly to runs continuously. connected directly to

incoming power, not When the unit is

incoming power, not

through the controller. plugged in, The Evapo- through the controller.

rator Fan will run

The light will turn on when the is pressed (or when the door is opened with solid doors)

The Light Contact is energized
(ERC 112 ­ Terminal #4)

The light will turn off when the is pressed (or when the door is closed with solid doors)

The Light Contact is de-energized
(ERC 112 ­ Terminal #4)

Condition

Compressor

Cabinet Temp > ON Set point + 2.5

Cabinet Tem- OFF perature <= Set point – 2.5

Defrost

OFF

Condenser Fan ON
OFF
OFF

Evaporator Lights Fan

ON

ON or OFF

ON

ON or OFF

ON

ON or OFF

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REFRIGERATOR SECTION
Electronic Controller DEFROST (ESC)

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UP

SELECT (OK) Control Panel Display Note: Defrost is manual, LED indicator is inoperative.

DOWN

Defrost LED

On fixed: Defrost active

Off:

Defrost is off

Fan LED
On fixed: Off:

Fan active Fan Off

Alarm LED

On fixed: ALARM Present

Flashing: ALARM Silenced

Off:

No Alarm

Compressor LED

On fixed: Compressor active

Flashing: Delay, protection or activation blocked

Off:

No Alarm

NOTE: When switched on, the instrument panel performs a lamp test for a few seconds. Keyboard Functions

UP

DOWN

Quick press and release

Quick press and release

· Increases Set Point

· Decreases Set Point

Long press and release

Long press and release

· Increases display brightness · Decreases display brightness

DEFROST (ESC)
Quick press and release · Activates manual defrost Long press and release · Controller enter stand-by mode

SET (ENTER)
Quick press and release · Toggles lights on/off Long press and release · Toggles display °F/°C

Note: When the controller is in a Standby Mode, a blue dot

will be displayed as shown here. To switch out of Standby Mode, push and hold the Defrost button until the display

.

reads ON.

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REFRIGERATOR SECTION
Control Panel Connections

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Changing the Set Point

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SEQUENCE OF OPERATIONS – FREEZER SECTION – DANFOSS CONTROLLER

The cooler operates based on the air temperature measured by the probe located at the return air.

COMPONENT COMPRESSOR CONDENSER FAN EVAPORATOR FAN DEFROST HEATER
FACE/DOOR HEATERS LIGHT

ON OPERATION Compressor turns on when the air temperature at the probe is above the sum of the set point + 2.5 The Condenser Fan turns on when the Compressor is running
The Evaporator Fan runs continuously. When the unit is plugged in the Evaporator Fan will run
The Defrost Heater will activate on cumulative Compressor runtime of 6 hours, and when temperature drops too low
The Face & Door Heaters turn on when the Compressor is running
The light will turn on when the is pressed (or when the door is opened with solid doors)

CONTROLLER ACTION The Compressor Contact is energized (ERC 112 – Terminal #1)
The Condenser Fan is wired directly to the Compressor, not through the controller The Evaporator Fan Contact is energized.
(ERC 112 – Terminal #5) The Defrost Heater Contact is energized
(ERC 112 – Terminal #6)
The Door/Face Heater are wired to the Compressor Contact (ERC 112 – Terminal #1) The Light Contact is energized (ERC 112 ­ Terminal #4)

Off
OPERATION
Compressor turns off when the air temperature at probe is equal to or less than the set point ­ 2.5
The Condenser Fan turns off when the Compressor is not running
The Evaporator Fan turns off when freezer enters a defrost cycle.
When either the defrost is not scheduled or the temperature at defrost probe has reached the defrost termination temperature.
The Face & Door Heaters turn off when the Compressor is not running
The light will turn off when the is pressed (or when the door is closed with solid doors)

CONTROLLER ACTION The Compressor Contact is de-energized (ERC 112 – Terminal #1)
The Condenser Fan is wired directly to the Compressor, not through the controller The Evaporator fan Contact is deenergized. (ERC 112 – Terminal #5) The Defrost Heater Contact is de-energized (ERC 112 – Terminal #6)
The Door/Face Heater are wired to the Compressor Contact (ERC 112 – Terminal #1) The Light Contact is de-energized (ERC 112 ­ Terminal #4)

Condition

Compressor

Cabinet Temp > ON Set point + 2.5

Cabinet Tem- OFF perature <= Set point – 2.5

Defrost

OFF

Condenser Fan ON
OFF
OFF

16

Evaporator Defrost

Fan

Heater

ON

OFF

Face/Door Heater
ON

ON

OFF

OFF

OFF

ON

OFF

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Drain Heater Lights

ON

ON or OFF

ON

ON or OFF

ON

ON or OFF

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FREEZER SECTION
Electronic Controller DEFROST (ESC)

Beverage-Air
UP

SELECT (OK) Control Panel Display Note: Defrost is manual, LED indicator is inoperative.

DOWN

Defrost LED

On fixed: Defrost active

Off:

Defrost is off

Fan LED
On fixed: Off:

Fan active Fan Off

Alarm LED

On fixed: ALARM Present

Flashing: ALARM Silenced

Off:

No Alarm

Compressor LED

On fixed: Compressor active

Flashing: Delay, protection or activation blocked

Off:

No Alarm

NOTE: When switched on, the instrument panel performs a lamp test for a few seconds. Keyboard Functions

UP

DOWN

Quick press and release

Quick press and release

· Increases Set Point

· Decreases Set Point

Long press and release

Long press and release

· Increases display brightness · Decreases display brightness

DEFROST (ESC)
Quick press and release · Activates manual defrost Long press and release · Controller enter stand-by mode

SET (ENTER)
Quick press and release · Toggles lights on/off Long press and release · Toggles display °F/°C

Note: When the controller is in a Standby Mode, a blue dot

will be displayed as shown here. To switch out of Standby Mode, push and hold the Defrost button until the display

.

reads ON.

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FREEZER SECTION
Control Panel Connections

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Changing the Set Point

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SEQUENCE OF OPERATIONS – REFRIGERATOR SECTION – ELIWELL CONTROLLER
The refrigerator operates based on the air temperature measured by the probe located at the return air.

ON

OFF

COMPONENT OPERATION

COMPRESSOR

Compressor turns on when the air temperature at the probe is above the sum of the set point + 4

CONDENSER FAN

The Condenser Fan turns on when the Compressor is running

EVAP FAN

The Evaporator Fan turns on when the unit is powered on.

CONTROLLER ACTION

OPERATION

CONTROLLER ACTION

The Compressor Contact is energized
(EW+978 – Terminal #1)

Compressor turns off when the air temperature at probe is equal to or less than the set point

The Compressor Contact is de-energized
(EW+978 – Terminal #1)

The Condenser Fan is The Condenser Fan

wired directly to the

turns off when the

Compressor, not through Compressor is not

the controller

running

The Condenser Fan is wired directly to the Compressor, not through the controller

The Evaporator Fan is wired to constant power

The Evaporator Fan turns off when the unit is unplugged or put into standby.

The Evaporator Fan is wired to constant power

Some models will be wired to the fan relay (EW+978 – Terminal #3)

Some models will be wired to the fan relay (EW+978 – Terminal #3)

LIGHT

The light will turn when the down

on

The Light Contact is energized

button is

pressed (or when the door is opened with (Ew+978 ­ Terminal #2)

solid doors)

The light will turn off when the down

The Light Contact is deenergized

button is

pressed (or when the

door is closed with (Ew+978 ­ Terminal #2) solid doors)

Compressor Condenser Fan Evaporator Fan Lights

Condition
Cabinet Temp > Set point + 4 Cabinet Temperature <= Set point – 4
Defrost

ON ON ON OFF OFF ON OFF OFF ON

ON or OFF ON or OFF ON or OFF

Rev. 06/23

Beverage-Air

21

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23)*

User Manual for HBRF Refrigerator/Freezer

CLEANING AND MAINTENANCE

Cleaning Schedule: Cabinet Daily wipe down
Weekly interior

Condenser coil Quarterly cleaning

Gaskets
Daily inspection, check that hinges are tight to the cabinet.

Beverage-Air
Routine maintenance Annually

Daily Exterior Cleaning It is much easier to clean on a regular basis than to have to remove stains once they have built up.
1. Wash with a clean sponge and a mild detergent that does not contain chlorine.
2. Rinse with clean water.

3. Dry with a soft cloth. 4. Polish with a soft cloth, wiping with the grain. 5. Wipe weekly with stainless steel cleaner.

Weekly Interior Cleaning 1. Remove all food, food related items and shelves. Store
the food at a safe temperature.
2. Disconnect power to the unit (unplug it or switch the breaker off).
3. Remove all loose food particles from the inside walls, floor, door liner and ceiling.
4. Scrub all interior surfaces and door gaskets with a warm (100oF to 110oF) detergent solution and a soft scrub brush.

5. Rinse with clean water and allow to air dry. 6. Return the shelves to the unit and secure them. 7. Restore power. 8. Return food to the unit when it has reached a safe
temperature.

24

Beverage-Air

Rev. 06/23

User Manual for HBRF Refrigerator/Freezer
CONDENSER CLEANING
Keeping the condenser coil clean is critical to efficient operation.
1. Unplug unit from power supply.

CAUTION

Rotating fan blade can cause personal injury.

Unplug unit from power supply before beginning to clean condenser

Beverage-Air
Remove Screw

2. Remove the single Phillips head screw at the top or bottom of the panel depending on the model.
3. Lift upwards on the front panel to remove
4. Examine condenser surface, if dusty, brush and vacuum the dust and lint from the surface of the coil. Brush up and down to avoid damaging the fins. Use care to not disturb the wires connected to the controller.
Note: If the coil is greasy, the coil will need to be cleaned with coil cleaner and that should be left to an experienced technician.
5. To reinstall the front panel line up the keeper screws behind the panel and firmly pull downwards
6. Reinstall the Phillips head screw.
Note: Air filters are not recommended as they restrict the flow of cooling air.

Push Panel Up Clean Condenser

Rev. 06/23

Beverage-Air

25

User Manual for HBRF Refrigerator/Freezer

Beverage-Air

METHODS FOR CLEANING STAINLESS STEEL

Cleaning Needed

Cleaning Agent

Smears and fingerprints

Areal 20, Lac-O-Nu, Lumin Wash O’Cedar Cream Polish, Stainless Shine.

Stubborn Spots and Stains, Baked-On Splatter, and Other Light Discolorations
Heat tint or discoloration

Allchem Concentrated Cleaner.
Samae, Twinkle or Cameo Copper Cleaner
Grade FFF Italian pumice, whiting, or talc.
Liquid NuSteel Paste NuSteel or DuBois Temp. Copper’s Stainless Steel Cleaner Revere Stainless Cleaner Household cleansers, such as Old Dutch, Lighthouse, Sunbrite, Wyandotte, Bab-O, Gold Dust, Sapolio, Bon Ami, Ajax, or Comet Grade F Italian Pumice, Steel Bright, Lumin Cleaner, Zud, Restore, Sta-Clean, or Highlite. Penny-Brite or Copper-Brite.
Penny-Brite or Copper-Brite. Past NuSteel, DuBois Temp, or Tarnite. Revere Stainless Steel Cleaner. Allen Polish, Steel Bright, Tenacious Deposits, Rusty Discolorations, Industrial Atmospheric Stains Wyandotte, Bab-O or Zud.

Method of Application
Rub with cloth as directed on the package.
Apply with damp sponge or cloth. Rub with damp cloth.
Rub with damp cloth.

Affect on Finish
Satisfactory for use on all finishes. Provides barrier film to minimize prints.

Rub with dry cloth.
Use small amount of cleaner. Rub with dry cloth using a small amount of cleaner. Apply with damp sponge or cloth. Rub with a damp cloth. May contain chlorine bleaches. Rinse thoroughly after use. Rub with a damp cloth. Rub with a dry cloth using a small amount of cleaner.

Use in direction of polish lines on No. 4 (polished) finish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) finishes.

Rub with a dry cloth. Rub with a dry cloth or stainless steel wool. Apply with damp sponge or cloth. Rub with a damp cloth.

Burnt-On Foods and Grease Fatty Acids, Milkstone (where swabbing or rubbing is not practical)

Easy-Off, De-Grease-It, 4 to 6% hot solution of such agents as trisodium phosphate or sodium tripolyphosphate or 5 to 15% caustic soda solution

Apply generous coating. Allow to stand for 10-15 minutes. Rinse. Repeated application may be necessary.

Excellent removal, satisfactory for use on all finishes.

Tenacious Deposits, Rusty Discolorations, Industrial Atmospheric Stains
Hard Water Spots and Scale

Oakite No. 33, Dilac Texo 12, Texo NY, Flash-Klenz, Caddy Cleaner, Turco Scale 4368 or Permag 57.
Vinegar. 5% oxalic acid, 5% sulfamic acid, 5 to 10% phosphoric acid, or Dilac, Oakite No. 33, Texo 12, Texo N.Y.

Swab and soak with clean cloth. Let stand 15 minutes or more according to directions on package, then rinse and dry.
Swab or wipe with cloth. Rinse with water and dry. Swab or soak with cloth. Let stand 10-15 minutes. Always follow with neutralizer rinse, and dry.

Satisfactory for use on all finishes
Satisfactory for all finishes. Satisfactory for all finishes. Effective on tenacious deposits or where scale has built up.

26

Beverage-Air

Rev. 06/23

User Manual for HBRF Refrigerator/Freezer

HELP

Trouble Diagnosis for the User Malfunction
No cooling – unit is silent

Possible Cause
Section not plugged in. Fuse or circuit breaker tripped. Power cord plug loose in outlet.

Unit cools but seems to be on all the time Space temperature too high

Dirty condenser
Dirty condenser Evaporator iced over Unit in high temperature environment

Beverage-Air
Likely Solution Connect to proper voltage circuit Replace fuse or reset breaker. Check outlet for loose connection, replace as needed Clean condenser
Clean condenser Defrost evaporator Reduce temperature of room

Space temperature too low

Temperature control for the section needs adjustment

Adjust or replace control

Trouble Diagnosis for the Technician

No cooling – compressor does not hum

Temp control stuck in open position

Replace temp control.

No cooling – compressor hums but does not Low voltage to unit.

start

Compressor starting system failure

Check voltage, correct as needed. Check start relay and start capacitor. See next step.

No cooling – compressor starts but shuts off

Compressor start relay failure Compressor start capacitor failure

Replace relay. Replace capacitor.

No cooling – compressor cycles on and off Overheating weak overload

Clean condenser, check fan motor and blade. Check refrigerant charge. Replace overload.

Unit cools, but is slow to pull cabinet temperature down

Evaporator fan not turning

Check fan(s), on multiple fan units one fan may be turning slowly and will need to be replaced.

Unit cools but turns on and off frequently

No product in cabinet. Temperature control defective Refrigeration issue

Fill cabinet Replace control Have system checked

Makes excessive noise

Tubing rattle Loose parts Bent or broken fan blade Noisy fan motor

Check tubing for routing Check for loose components Replace fan blade Replace fan motor

Rev. 06/23

Beverage-Air

27

User Manual for HBRF Refrigerator/Freezer

Beverage-Air

FOR THE SERVICE TECH – R290
Refrigeration service should only be attempted by a trained trade professional certified to work on R290 systems.
Here are some critical service items. This list does not qualify anyone to service the unit. It is a reminder and checklist for the service tech. Keep these in mind for R290 service:
· Wire nuts are NOT to be used when changing an electrical part.
· The switches in this product are sealed, only exact replacements may be used.
· The process tubes are to be used for service access.
· Cut out (with tubing cutter) refrigeration components that are to be replaced. Do NOT un-braze.
· Because R290 can be vented into the air during service, the venting MUST be in an area free from flame or spark. It must be near an opend window or door.
· A sign noting service of a system containing propane must be attached to the unit during refrigeration service.
· A combustible gas leak detector must be used to inform anyone in the area when propane is present in the air.

Other Information:
Evacuation: It is critical that a refrigeration system be leak free and internally dry. A thorough evacuation with a good vacuum pump with a micron gauge attached is the only way to ensure that the system is dry and ready for a charge of refrigerant.
Charging: The system is critically charged and the proper type and amount MUST be weighed in.
Overcharge symptoms: Unit will cool properly but the suction line temperature will be unusually cold. Compressor run time will be longer than normal.
Undercharge symptoms: Long run time, poor cooling and a hot compressor dome are the main symptoms of an undercharge.

28

Beverage-Air

Rev. 06/23

User Manual for HBRF Refrigerator/Freezer

Beverage-Air

FOR THE SERVICE TECH – WIRING DIAGRAM FOR REFRIGERATOR SECTION WITH DANFOSS CONTROLLER

WHITE

BLACK

BLACK
BLACK WHITE

2

3

*SEE CONTROLLER DETAIL

2

1

*SEE CONTROLLER DETAIL

CNTRL

CONDENSER FAN

CURRENT RELAY

R

M

1

OL

C COMP

S

S

COMPRESSOR DETAIL (115V 1PH)

EVAP FAN

DIGITAL INPUT SIGNAL

2

4

*SEE CONTROLLER DETAIL

*SOLID DOOR MODELS ONLY

POWER SUPPLY
LAMP L.E.D. LAMP

BLUE BLUE
RED WHITE

SIGN FRAME LAMP BALLAST
LAMP FLUORESCENT LAMP *NOT ALL MODELS*

WHITE

CONDENSER FAN

CURRENT RELAY

R

M

2

OL

C COMP

S.C.

S

S

1

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12 3 4 5

S1 S2 S3 S4 DI

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BLANK LIGHT NEUTRAL LINE COMPRESSOR

DIGITAL INPUT CIRCUIT DOOR SWITHCES

SIGNAL RECIEVED SIGNAL SENT

LEGEND
RC – RUN CAPACITOR SC – START CAPACITOR OL – OVERLOAD 1- CONTROLLER TERMINAL
– CONNECTION POINT 1C-RCONTROL RELAY

Rev. 06/23

Beverage-Air

29

User Manual for HBRF Refrigerator/Freezer

Beverage-Air

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User Manual for HBRF Refrigerator/Freezer

Beverage-Air

LIMITED WARRANTY
THREE (3) YEAR PARTS AND LABOR WARRANTY:

Beverage-Air Corporation warrants to the original purchaser of Beverage-Air branded equipment, including all parts thereof, that such equipment is free from defects in material and workmanship, under normal use, proper maintenance, and service as indicated by Beverage-Air installation and operation instructions, for a period of three (3) years from the date of installation, or thirty-nine (39) Months from the date of shipment from the manufacturer, whichever is earlier.
ADDITIONAL FOUR (4) YEAR COMPRESSOR PART WARRANTY*:

Also, this extended compressor-part only warranty does NOT apply to any electrical controls, condenser, evaporator, fan motors, overload switch, starting relay, capacitors, temperature control, filter/drier, accumulator, refrigeration tubing, wiring harness, labor charges, or supplies which are covered by the warranty above.
Normal wear type parts, such as light bulbs/lamps and gaskets are not covered by this warranty. For the purpose of this warranty, the original purchaser shall be deemed to mean the individual or company for who the product was originally installed.

In addition to the warranty set forth above, BeverageAir warrants the hermetically/semi-hermetically sealed compressor (part only) for an additional FOUR (4) years beyond the first three (3) years warranty period; not to exceed eighty-seven (87) months from the date of shipment from Beverage-Air, provided upon receipt of the compressor, manufacturer examination shows the sealed compressor to be defective. This extended warranty does not cover freight for the replacement compressor or freight for the return of the failed compressor.
* Units shipped after 03/01/2020. Previous warranty applies to units shipped prior.
EXCEPTIONS:
* CT96 Models carry a one (1) year parts and labor warranty, limited to fifteen (15) months from date of shipment from Beverage-Air. These are excluded from additional compressor warranty.
* SR/SF (Slate) models carry a two (2) year parts and labor warranty, limited to twenty-seven (27) months from date of shipment from Beverage-Air.
* TM/TF models carry a two (2) year parts and labor warranty, limited to twenty-seven (27) months from date of shipment from Beverage-Air.
* Blast Chillers carry a three (3) year parts and labor warranty; additional two (2) years compressor part only.
* Units installed in Residential applications will be not covered under this warranty. Units are intended for Commercial use only.

Units that utilize variable speed compressor technology can experience nuisance tripping on Class A GFCI outlets which have a trip limit of 4mA to 6 mA. To avoid this issue in a location that requires GFCI circuit protection, Beverage-Air recommends a HUBBELL model number GFRST83W 20A heavy-duty hospital grade self-test GFCI receptacle.
Our obligation under this warranty shall be limited to repairing or replacing, including labor, any part of such product, which proves thus defective. Beverage-Air reserves the right to examine any product claimed to be defective.
The labor warranty shall be for self-contained units only and for standard straight time, which is defined as normal service rate time, for service performed during normal working hours. Any service requested outside of a servicer’s normal working hours will be covered under this warranty at the normal rate and any additional overtime rate will be at the responsibility of the equipment purchaser.
Any part or accessory determined to be defective in the product should be returned to the company within thirty (30) days under the terms of this warranty and must be accompanied by a record of the cabinet model, serial number, and identified with a return material authorization number (RMA#) issued by the manufacturer.
Special installation/applications, including remote locations, are limited in coverage by this warranty. Any installation that requires extra work, and/or travel, to gain access to the unit for service is the sole responsibility of the equipment purchaser.

Rev. 06/23

Beverage-Air

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LIMITED WARRANTY (CONTINUED)

Improper operation resulting from factors, including but not limited to, improper or negligent cleaning and maintenance, low voltage conditions, inadequate wiring, outdoor use (unless otherwise specified) and accidental damage are no manufacturing defects and are strictly the responsibility of the purchaser.
With the exception of Blast Chillers, product is designed for maintaining temperature and not bringing food to a desired temperature therefore cannot be held responsible for this function under warranty.
Units must be in a conditioned environment or warranty will be void.
Condensing coils must be cleaned at regular intervals. Failure to do so can cause compressor malfunction and will void warranty. Although cleaning requirements vary in accordance with operation of various products, BeverageAir recommends a minimum monthly cleaning.

LIMITATION OF LIABILITY:
Beverage-Air Corporation or their affiliates shall not be liable for any indirect, incidental, special or consequential damages, or losses of a commercial nature arising out of malfunction equipment or its parts components thereof, as a result of defects in material or workmanship.
THE ORIGINAL OWNER’S SOLE AND EXCLUSIVE REMEDY AND BEVERAGE-AIR’S SOLE AND EXCLUSIVE LIABILITY SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF PARTS OR COMPONENTS CONTAINED IN THE EQUIPMENT IDENTIFIED ABOVE WHICH UNDER NORMAL USE AND SERVICE MALFUNCTION AS A RESULT OF DEFECTS IN MATERIAL OR WORKMANSHIP, SUBJECT TO THE APPLICABLE PROVISIONS AND LIMITATIONS STATED ABOVE.

NO CLAIMS CAN BE MADE AGAINST THIS WARRANTY FOR SPOILAGE OF FOOD, PRODUCTS, LOSS OF SALES OR CONSEQUENTIAL DAMAGES.

THE FOREGOING WARRANTIES ARE EXPRESSLY GIVEN IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HERBY DISCLAIMED, ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, AND WE NEITHER ASSUME, NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US, ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE SALE OF SAID REFRIGERATION UNITS OR ANY PARTS THERE OF.
This warranty shall not be assignable and shall be honored only in so far as the original purchaser. This warranty does not apply outside the limits of the United States of America and Canada, nor does it apply to any part that has been subject to misuse, neglect alteration, accident, or to any damage caused by transportation, flood, fire, acts of terrorism, or acts of God.

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Beverage-Air

Warranty Registration Register your product online at beverage-air.com/parts-service or fill out and mail the form below. Cabinet Model Number: _____________________________________________ Date Of Installation: _________________ Cabinet Serial Number: _____________________________________________ Location Of Product Business Name: ____________________________________________________ Business Street: ____________________________________________________ Business City: ____________________________________ State: _________ Postal Code:___________
Mail to: Beverage-Air, 3779 Champion Blvd, Winston-Salem, NC 27105 Rev. 06/23

References

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