Hci Fitness Physiomill Rehabilitation Treadmill Owner's Manual

Hci Fitness Physiomill Rehabilitation Treadmill Owner's Manual

HCI Fitness PhysioMill Rehabilitation Treadmill 

HCI Fitness PhysioMill Rehabilitation Treadmill

Safety Precautions

This exercise equipment was designed and built for optimum safety. However, certain precautions apply whenever you operate a piece of exercise equipment. Be sure to read the entire manual before assembly and operation of this machine.

Also, please note the following safety precautions:

  1. Read all instructions carefully before using the machine.
  2. Consult your physician or other health care professional before beginning this or any type of exercise program.
  3. Always wear proper exercise apparel when using the machine.
  4. If at any time you feel faint, light-headed or dizzy while operating the machine, stop exercise immediately. You should also stop exercising if you are experiencing pain or pressure.
  5. Keep children and pets away from the machine while in use.
  6. Only one person can use the machine at a time.
  7. Make sure your machine is correctly assembled before you use it. Be sure all screws, nuts, and bolts are tightened prior to use and retighten periodically.
  8. Do not operate this or any exercise equipment if it is damaged.
  9. Keep hands and feet away from any moving parts. Do not insert any objects into any openings.
  10. Keep clothes, jewelry and loose items away from moving parts.

NOTE: 

MAXIMUM WEIGHT CAPACITY FOR THE PHYSIOMILL IS 500 LBS. (227 KGS)

Symbol WARNING: 

BEFORE BEGINNING ANY EXERCISE PROGRAM CONSULT YOUR PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE AGE OF 35 OR PEOPLE WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL INSTRUCTIONS BEFORE USING THIS FITNESS EQUIPMENT. WE ASSUME NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.

Dear Valued Customer,

Thank you for your recent purchase of the PhysioMill from HCI Fitness.
We believe that you have purchased one of the highest quality and affordable rehabilitation treadmills on the market today. Priorto using your new PhysioMill please review the owner’s manual and product tips to maximize your experience. Wishing you the best of luck in reaching your health and fitness goals!

HealthCare International is aleading supplier and distributor of innovative products for Health, Wellness, Fitness & Active Aging. Visit our website –www.HCIFitness.com for information on all of our products.

Warranty Information

(Your Serial Number is found on a white sticker at the rear base of the unit, the front of the user manual, and on the box)

Serial #: Purchase Date:
5 Year Parts Warranty, 1 Year Labor, Lifetime Main Frame

NOTE

Before you start to assemble this unit, please note that some of the parts andscrews needed for assembly are already in place on the unit.

SCREW AND TOOL SET

Screw And Tool Set

NO.DescriptionQty
065Mushroom Head Hexagonal Bolt M8*60L2
066Mushroom Head Hexagonal Bolt M8*55L2
050Hexagonal Bolt M8*55L4
019Mushroom Hexagonal Bolt M8*50L8
067Mushroom Head Hexagonal Bolt M8*50L4
062Mushroom Head Hexagonal Bolt M8*20L4
059Mushroom Head Hexagonal Bolt M8*16L4
049Hexagonal Bolt M8*16L4
023Metal screws TP4*16L8
036Cross Screw M5*10L4
083Washer 8*25*1.5T10
014Washer 8*18*1.5T20
012Washer 8*16*1.2T2
053Nylon Nut M84
046Nylon Nut M84
AAllen Key 6 mm “+”1
BAllen Key 5 mm1
CWrench 13*14mm1

Assembly Instructions

STEP 1: Wire Pinch Point:

Assembly Instructions

Insert the Upright Posts (6) (7) to the main base, then loosely tighten the Hexagon Head Bolts (19) (62) and Flat Washer (14) to temporarily secure.
Do Not Tighten Bolts Completely Until Step 4

STEP 2:
Wire Pinch Point: 

Assembly Instructions

Do Not Tighten Computer Rack Completely Until Step 4 

  1. Place Computer Rack (51) on top of Upright poles and loosely screw in the Hexagonal Bolts (49).
  2. Take hold of Middle Sensor Cable Wire (78) connect with the Upper Sensor Cable Wire (77) firmly.

STEP 3: 

Assembly Instructions

Loosely connect the Hand Rails (52) to the computer rack with the nut on the top. Then secure the handrails to the upright posts with side caps (64), washers (12) and hex bolts (65).

STEP 4:
Completely tighten the nuts and bolts from Steps 1-3. Start with Step 1 and tighten down the bolts that support the Upright Posts. Then tighten the bolts in Step 2 that hold the computer rack in place. Finally, tighten the nuts and bolts that secure the handrails in Step 3.

STEP 5: 

Place the display rack cover (57) as per drawing. Use screws (36) to secure the shroud. Make sure not to pinch any electrical wires

Assembly Instructions

Wire Pinch Point:

Assembly Instructions

Hold the display (58) and connect the computer sensor wire with the upper pulse sensor wire in advance. Install the display on to the display brackets using the Mushroom Head Hexagonal Bolt (59) and Washer (14) screw tightly.

STEP 7: 

After the treadmill is assembled, reattach the Motor Side Covers (22) with screws (23). Your PhysioMill is now completed.
Lubricate belt before use

Assembly Instructions

Before use, please read the safety precautions carefully. Periodically retighten screws and bolts as needed. 

Electrical Connection

The Physio Mill needs to be plugged into a standard electrical outlet. The AC adaptor is connected at the front of the unit. The power switch must be on for operation.

Treadmill Belt Lubrication

Lubricate Belt Before First Use and Every 3 Months or 130 Miles 

  1. Unplug PhysioMill Power from wall.
  2. Loosen Treadmill Belt 2 turns on each side.
  3. Apply Lubricant to the Center of the Treadmill Deck in Zig- Zag pattern.
  4. Tighten Treadmill Belt 2 turns on each side
  5. Plug in PhysioMill Power to wall.
  6. Ensure Proper Belt Alignment
  7. Walk on Treadmill for 5 Minutes to spread lubricant

Scan below with your phone camera to watch this helpful video 

QR Code

Sample Image of Zig Zag Application Pattern

Sample Image of Zig Zag Application Pattern

Physio Mill Display Console

Physio Mill Display Console

Hand-Held Therapy Start / Stop Remote

Hand-Held Therapy Start / Stop Remote

Allows for therapists to start and stop the treadmill while performing hands on rehabilitation.
Simply press the button once to pause the session.
Then press the button again to resume the treadmill belt.
In case of an Emergency, use the Emergency Stop Button located on either side of the console to quickly stop the treadmill belt.

Button Functions

  1. STARTBUTTON
    1.1.Pressing the START button starts the treadmill.
  2. STOP BUTTON
    2.1. Pressing the STOP button strops the treadmill.
  3. PAUSE BUTTON
    3.1. Pressing the PAUSE button pauses your session.
  4. [+] BUTTON
    4.1. . Press the [+]button to increase values.
    4.2. . Holding the [+]button will rapidly increase values.
  5. [-] DOWN BUTTON
    5.1. Press the [-] button to decrease values.
    5.2. Holding the [-] button will rapidly decrease values.
  6. DISPLAY / PROGRAMS BUTTON
    6.1. Scrolls through Pulse, Distance, Calories, & METs.
    6.2. PROGRAMS MN→P1→…→P12→H1→H2→MN
  7. ENTER BUTTON
    7.1. The ENTER button allows for data entry.
  8. REVERSE BUTTON
    8.1.To switch the belt direction to reverse follow this sequence.
    8.1.1. Press the PAUSE button.
    8.1.2. Press the REVERSE button.
    8.1.3. Press the START button.
    To Return to Forward Repeat 8.1.1 – 8.1.3

General Maintenance

  1. Cleaning – Use soap and warm water or antibacterial wipes (GREY) toclean the surface of your unit.
  2. Tightenng – Periodically inspect your unit to ensure that all screws, nuts, and bolts are tightened and retighten if necessary. Do not over tighten
  3. Belt Lubrication – Every 3 Months or 130 Miles. See page 9.

Trouble Shooting

ERROR 1 (E1): 

When power on treadmill and press START key, the computer cannot read speed signal from motor in 7 seconds:
When treadmill on “RUN MODE” status, monitor display “E1” and makes “BEEP” sound if treadmill didn’t read speed signal from motor in 7 seconds. ERROR1 causes: It’s possible that motor speed sensor cable has been damaged;
incorrect installment of position or the speed sensor cable didn’t be connected correct to motor control board.

ERROR 6 (E6):

When drive the incline motor and, the computer cannot read VR value from incline motor in 6 seconds:
The monitor flashes “E6” and makes BEEP sound per second if computer didn’t read VR value from incline motor in 6 seconds. ERROR6 causes: It’s probably that VR sensor of incline motor has been damaged. Or 2.5pitch of 3 PIN connector didn’t  correctly connect to socket of motor control board. Perhaps one of the power cable of incline motor has been dropped (Power cord; UP with red color, Down with black and COM with white). Above causes could lead incline motor does not work and VR value unchanging and show E6.

Programs Operating

PROGRAM (KPH)
SPEED INCLUDEP1P2P3P4
LEVEL 1
Interval 12.0 KPH/0 INC2.0 KPH/0 INC3 KPH/0 INC3 KPH/0 INC
Interval 23.0 KPH/0 INC4.0 KPH/0 INC6 KPH/0 INC3 KPH/0 INC
Interval 34.0 KPH/0 INC6.0 KPH/0 INC8 KPH/0 INC5 KPH/0 INC
Interval 45.0 KPH/0 INC2.0 KPH/0 INC8 KPH/0 INC6 KPH/0 INC
Interval 52.0 KPH/0 INC4.0 KPH/0 INC3 KPH/0 INC7 KPH/0 INC
Interval 63.0 KPH/0 INC6.0 KPH/0 INC6 KPH/0 INC8 KPH/0 INC
Interval 74.0 KPH/0 INC2.0 KPH/0 INC8 KPH/0 INC6 KPH/0 INC
Interval 85.0 KPH/0 INC4.0 KPH/0 INC8 KPH/0 INC4 KPH/0 INC
Interval 93.0 KPH/0 INC6.0 KPH/0 INC3 KPH/0 INC3 KPH/0 INC
Interval 102.0 KPH/0 INC2.0 KPH/0 INC6 KPH/0 INC3 KPH/0 INC
Interval 113.0 KPH/0 INC4.0 KPH/0 INC8 KPH/0 INC5 KPH/0 INC
Interval 124.0 KPH/0 INC6.0 KPH/0 INC3 KPH/0 INC6 KPH/0 INC
Interval 135.0 KPH/0 INC2.0 KPH/0 INC6 KPH/0 INC7 KPH/0 INC
Interval 142.0 KPH/0 INC4.0 KPH/0 INC8 KPH/0 INC8 KPH/0 INC
Interval 153.0 KPH/0 INC6.0 KPH/0 INC3 KPH/0 INC6 KPH/0 INC
Interval 164.0 KPH/0 INC2.0 KPH/0 INC3 KPH/0 INC4 KPH/0 INC
SPEED INCLUDE 

P5

 

P6

 

P7

 

P8

LEVEL 1
Interval 13.2 KPH/0 INC0.2 KPH/2 INC0.2 KPH/2 INC0.2 KPH/3 INC
Interval 23.2 KPH/2 INC0.2 KPH/3 INC0.2 KPH/4 INC0.2 KPH/6 INC
Interval 33.2 KPH/4 INC0.2 KPH/4 INC0.2 KPH/6 INC0.2 KPH/6 INC
Interval 43.2 KPH/6 INC0.2 KPH/5 INC0.2 KPH/2 INC0.2 KPH/8 INC
Interval 53.2 KPH/8 INC0.2 KPH/2 INC0.2 KPH/4 INC0.2 KPH/8 INC
Interval 63.2 KPH/10 INC0.2 KPH/3 INC0.2 KPH/6 INC0.2 KPH/3 INC
Interval 73.2 KPH/12 INC0.2 KPH/4 INC0.2 KPH/2 INC0.2 KPH/6 INC
Interval 83.2 KPH/14 INC0.2 KPH/5 INC0.2 KPH/4 INC0.2 KPH/6 INC
Interval 93.2 KPH/15 INC0.2 KPH/7 INC0.2 KPH/6 INC0.2 KPH/8 INC
Interval 103.2 KPH/15 INC0.2 KPH/8 INC0.2 KPH/2 INC0.2 KPH/8 INC
Interval 113.2 KPH/15 INC0.2 KPH/2 INC0.2 KPH/4 INC0.2 KPH/6 INC
Interval 123.2 KPH/15 INC0.2 KPH/3 INC0.2 KPH/6 INC0.2 KPH/6 INC
Interval 133.2 KPH/15 INC0.2 KPH/4 INC0.2 KPH/2 INC0.2 KPH/8 INC
Interval 143.2 KPH/15 INC0.2 KPH/5 INC0.2 KPH/4 INC0.2 KPH/8 INC
Interval 153.2 KPH/15 INC0.2 KPH/2 INC0.2 KPH/6 INC0.2 KPH/3 INC
Interval 163.2 KPH/15 INC0.2 KPH/3 INC0.2 KPH/2 INC0.2 KPH/6 INC
SPEED INCLUDEP9P10P11P12
LEVEL 1
Interval 13 KPH/2 INC2 KPH/2 INC2 KPH/2 INC2 KPH/3 INC
Interval 23 KPH/4 INC2 KPH/3 INC2 KPH/4 INC6 KPH/6 INC
Interval 35 KPH/6 INC5 KPH/4 INC8 KPH/6 INC8 KPH/6 INC
Interval 45 KPH/8 INC6 KPH/5 INC2 KPH/2 INC6 KPH/8 INC
Interval 53 KPH/8 INC7 KPH/2 INC2 KPH/4 INC2 KPH/8 INC
Interval 63 KPH/10 INC5 KPH/3 INC8 KPH/6 INC6 KPH/3 INC
Interval 75 KPH/6 INC6 KPH/4 INC2 KPH/2 INC8 KPH/6 INC
Interval 85 KPH/4 INC7 KPH/5 INC2 KPH/4 INC6 KPH/6 INC
Interval 93 KPH/2 INC5 KPH/7 INC8 KPH/6 INC2 KPH/8 INC
Interval 103 KPH/2 INC6 KPH/8 INC2 KPH/2 INC6 KPH/8 INC
Interval 115 KPH/4 INC7 KPH/2 INC2 KPH/4 INC8 KPH/6 INC
Interval 125 KPH/6 INC7 KPH/3 INC8 KPH/6 INC6 KPH/6 INC
Interval 133 KPH/8 INC5 KPH/4 INC2 KPH/2 INC2 KPH/8 INC
Interval 143 KPH/8 INC6 KPH/5 INC2 KPH/4 INC6 KPH/8 INC
Interval 155 KPH/6 INC8 KPH/2 INC8 KPH/6 INC8 KPH/3 INC
Interval 165 KPH/4 INC9 KPH/3 INC2 KPH/2 INC6 KPH/6 INC
PROGRAM (MPH)
SPEED INCLUDE 

P1

 

P2

 

P3

 

P4

LEVEL 1
Interval 11.2 MPH/0 INC1.2 MPH/0 INC1.8 MPH/0 INC1.8 MPH/0 INC
Interval 21.8 MPH/0 INC2.5 MPH/0 INC3.7 MPH/0 INC1.8 MPH/0 INC
Interval 32.5 MPH/0 INC3.7 MPH/0 INC5 MPH/0 INC3.1 MPH/0 INC
Interval 43.1 MPH/0 INC1.2 MPH/0 INC5 MPH/0 INC3.7 MPH/0 INC
Interval 51.2 MPH/0 INC2.5 MPH/0 INC1.8 MPH/0 INC4.3 MPH/0 INC
Interval 61.8 MPH/0 INC3.7 MPH/0 INC3.7 MPH/0 INC5 MPH/0 INC
Interval 72.5 MPH/0 INC1.2 MPH/0 INC5 MPH/0 INC3.7 MPH/0 INC
Interval 83.1 MPH/0 INC2.5 MPH/0 INC5 MPH/0 INC2.5 MPH/0 INC
Interval 91.8 MPH/0 INC3.7 MPH/0 INC1.8 MPH/0 INC1.8 MPH/0 INC
Interval 101.2 MPH/0 INC1.2 MPH/0 INC3.7 MPH/0 INC1.8 MPH/0 INC
Interval 111.8 MPH/0 INC2.5 MPH/0 INC5 MPH/0 INC3.1 MPH/0 INC
Interval 122.5 MPH/0 INC3.7 MPH/0 INC1.8 MPH/0 INC3.7 MPH/0 INC
Interval 133.1 MPH/0 INC1.2 MPH/0 INC3.7 MPH/0 INC4.3 MPH/0 INC
Interval 141.2 MPH/0 INC2.5 MPH/0 INC5 MPH/0 INC5 MPH/0 INC
Interval 151.8 MPH/0 INC3.7 MPH/0 INC1.8 MPH/0 INC3.7 MPH/0 INC
Interval 162.5 MPH/0 INC1.2 MPH/0 INC1.8 MPH/0 INC2.5 MPH/0 INC
SPEED INCLUDE 

P5

 

P6

 

P7

 

P8

LEVEL 1
Interval 12 MPH/0 INC0.1 MPH/2 INC0.1 MPH/2 INC0.1 MPH/3 INC
Interval 22 MPH/2 INC0.1 MPH/3 INC0.1 MPH/4 INC0.1 MPH/6 INC
Interval 32 MPH/4 INC0.1 MPH/4 INC0.1 MPH/6 INC0.1 MPH/6 INC
Interval 42 MPH/6 INC0.1 MPH/5 INC0.1 MPH/2 INC0.1 MPH/8 INC
Interval 52 MPH/8 INC0.1 MPH/2 INC0.1 MPH/4 INC0.1 MPH/8 INC
Interval 62 MPH/10 INC0.1 MPH/3 INC0.1 MPH/6 INC0.1 MPH/3 INC
Interval 72 MPH/12 INC0.1 MPH/4 INC0.1 MPH/2 INC0.1 MPH/6 INC
Interval 82 MPH/14 INC0.1 MPH/5 INC0.1 MPH/4 INC0.1 MPH/6 INC
Interval 92 MPH/15 INC0.1 MPH/7 INC0.1 MPH/6 INC0.1 MPH/8 INC
Interval 102 MPH/15 INC0.1 MPH/8 INC0.1 MPH/2 INC0.1 MPH/8 INC
Interval 112 MPH/15 INC0.1 MPH/2 INC0.1 MPH/4 INC0.1 MPH/6 INC
Interval 122 MPH/15 INC0.1 MPH/3 INC0.1 MPH/6 INC0.1 MPH/6 INC
Interval 132 MPH/15 INC0.1 MPH/4 INC0.1 MPH/2 INC0.1 MPH/8 INC
Interval 142 MPH/15 INC0.1 MPH/5 INC0.1 MPH/4 INC0.1 MPH/8 INC
Interval 152 MPH/15 INC0.1 MPH/2 INC0.1 MPH/6 INC0.1 MPH/3 INC
Interval 162 MPH/15 INC0.1 MPH/3 INC0.1 MPH/2 INC0.1 MPH/6 INC
SPEED INCLUDE 

P9

 

P10

 

P11

 

P12

LEVEL 1
Interval 11.8 MPH/2 INC1.2 MPH/2 INC1.2 MPH/2 INC1.2 MPH/3 INC
Interval 21.8 MPH/4 INC1.2 MPH/3 INC1.2 MPH/4 INC3.7 MPH/6 INC
Interval 33.1 MPH/6 INC3.1 MPH/4 INC5 MPH/6 INC5 MPH/6 INC
Interval 43.1 MPH/8 INC3.7 MPH/5 INC1.2 MPH/2 INC3.7 MPH/8 INC
Interval 51.8 MPH/8 INC4.3 MPH/2 INC1.2 MPH/4 INC1.2 MPH/8 INC
Interval 61.8 MPH/10 INC3.1 MPH/3 INC5 MPH/6 INC3.7 MPH/3 INC
Interval 73.1 MPH/6 INC3.7 MPH/4 INC1.2 MPH/2 INC5 MPH/6 INC
Interval 83.1 MPH/4 INC4.3 MPH/5 INC1.2 MPH/4 INC3.7 MPH/6 INC
Interval 91.8 MPH/2 INC3.1 MPH/7 INC5 MPH/6 INC1.2 MPH/8 INC
Interval 101.8 MPH/2 INC3.7 MPH/8 INC1.2 MPH/2 INC3.7 MPH/8 INC
Interval 113.1 MPH/4 INC4.3 MPH/2 INC1.2 MPH/4 INC5 MPH/6 INC
Interval 123.1 MPH/6 INC4.3 MPH/3 INC5 MPH/6 INC3.7 MPH/6 INC
Interval 131.8 MPH/8 INC3.1 MPH/4 INC1.2 MPH/2 INC1.2 MPH/8 INC
Interval 141.8 MPH/8 INC3.7 MPH/5 INC1.2 MPH/4 INC3.7 MPH/8 INC
Interval 153.1 MPH/6 INC5 MPH/2 INC5 MPH/6 INC5 MPH/3 INC
Interval 163.1 MPH/4 INC5.6 MPH/3 INC1.2 MPH/2 INC3.7 MPH/6 INC

Programs Operating

Programs Operating
Programs Operating

Exploded Diagram

Exploded Diagram

Parts List

NO.DescriptionQtyNO.DescriptionQty
001Main Frame1044Mushroom Head Hexagonal Bolt M8*115L2
002Front Roller1045Washer 8*18*2T4
003Rear Roller1046Nylon Nut M86
004Suspension12047Mushroom Head Hexagonal Bolt M8*115L1
005Running Deck1048Nylon Nut M10*7L1
006Upright Pole(R)1049Hexagonal Bolt M8*16L4
007Upright Pole(L)1050Hexagonal Bolt M8*55L4
008Cross Screw M8*30L12051Computer Rack1
009Nut M812052Hand Pole – Long type2
010Running Belt with logo1053Nylon Nut M84
011Mushroom Head Hexagonal Bolt M8*65L3054Heart Rate Handle Bar1
012Washer 8*16*1.2T8055Hexagonal Bolt M8*35L2
01325 tapping Iron plates8056Hexagonal Bolt M8*25L2
014Washer 8*18*1.5T32057Computer Rack Cover1
015Spring Washer M88058Console1
016Mushroom Head Hexagonal Bolt M8*100L8059Mushroom Head Hexagonal Bolt M8*16L4
017Side Rail(R)1060Emergency Stop Button2
018Side Rail(L)1061Handle Support Tube – Long type2
019Mushroom Hexagonal Bolt M8*50L8062Mushroom Head Hexagonal Bolt M8*20L4
020Motor Cover1063Lower Hand Pole2
021Cross Screw M6*15L5064Side handle Bar Cover2
022Acrylic adjust2065Mushroom Head Hexagonal Bolt M8*60L2
023Metal screws TP4*16L10066Mushroom Head Hexagonal Bolt M8*55L2
024Concave Buffer4067Mushroom Head Hexagonal Bolt M8*50L4
025Washer 8*28*2T4068Dipping Iron Cover(L)2
026Mushroom Head Hexagonal Bolt M8*30L2069Dipping Iron Cover(R)2
027Clips5070Power Set1
028Washer 10*25*2T12071Cross Screw M5*25L2
029Washer 10*18*2.5T4072Nylon Nut M52
030AC Servo Motor107315A Circuit Breaker1
031Nylon Nut M10*7L7074ON/OFF Light Switch – large1
032Motor cushion plug2075Safety Key1
033Incline Motor1076Lower Control Wire1
034Hexagonal Bolt M10*50L1077Upper Control Wire1
035Lower control board1078Middle Control Wire1
036Cross Screw M5*10L14079Wire Holder1
037Frame Tubing Set1080Inductor1
038Hexagonal Bolt M10*67L2081Filter1
039PVC Roller6082Fixed Holder1
040Incline Motor Tube1083Washer 8*25*1.5T10
041Handle Support Base(L)1084Metal screws TP4*12L12
042Handle Support Base(R)1085Control Wire1
043Mushroom Head Hexagonal Bolt M8*25L2086Plug1

Pair your PhysioMill with the PhysioGait Dynamic Unweighting System!

HCI Fitness PhysioMill Rehabilitation Treadmill

CUSTOMER SUPPORT

Over Ground or with a Treadmill!
www.PhysioGait.com

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References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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