DIW-25 Iron Worker
Based on the provided text-extract from the user manual, here is
the detailed product information: Product Name: Iron Worker
Manufacturer: Dake Corp Model: IW1-002 Product Components: 1.
Overall Assembly: – IW1-002: 1 quantity – IW1-003: 1 quantity –
IW1-004: 1 quantity – IW1-005: 1 quantity – IW1-006: 1 quantity –
IW1-007: 1 quantity – HB-M6x16: 12 quantities – IW1-008: 1 quantity
– 971000: 16 quantities 2. Hydraulic Unit Breakdown: – Hydraulic
Unit Tank – Oil Level Indicator – Manometer/Pressure Gauge – Main
Hydraulic Motor – Hydraulic Valve – Oil Filler Cap – Hydraulic Pump
3. Electrical Control Panel Breakdown: – IW1-210: 1 quantity –
IW1-211: 1 quantity – IW1-212: 1 quantity – IW1-213: 304200: 1
quantity – IW1-214: 304201: 1 quantity – IW1-215: 1 quantity –
IW1-216: 304202: 1 quantity 4. Iron Worker Base Assembly: –
IW1-110: 1 quantity – IW1-120: 1 quantity – IW1-130: 1 quantity –
IW1-140: 1 quantity – IW1-150: 1 quantity – IW1-160: 1 quantity –
IW1-020: 2 quantities – IW1-180: 1 quantity – IW1-190: 1 quantity –
IW1-200: 2 quantities – IW1-030: 1 quantity – IW1-040: 1 quantity –
HB-M12X80: 6 quantities – HB-M12X40: 2 quantities – 971000: 18
quantities 5. IW1-110 Fixed Side Assembly: – Carrier Column – Plate
Profile – Mold – Fixed Cutting – Mold – Fixed Outer – Fixed Mold
Outer – Mold Bearing – Outer Mold Cover – Bending Mold Bracket –
Outer Mold Bracket – Cutting Mold Bracket – Adjusting Bolt – Grease
Fitting – Lifting Eye – M10 Countersunk Bolt (M6-1.0 x 50mm) –
Screw, Soc Head (M10-1.5 x 35mm) – Screw, Soc Head (M6-1.0 x 30mm)
– Screw, Soc Head (M10-1.5 x 25mm) – Screw, Soc Head (M6-1.0 x
16mm) 6. IW1-120 Movable Plate Assembly: – IW1-121: 1 quantity –
IW1-122: 1 quantity – IW1-123: 304191: 1 quantity – IW1-124:
304192: 1 quantity – IW1-125: 304193: 1 quantity – IW1-126: 304194:
1 quantity – HB-M10x70: 1 quantity – HB-M10x25: 78758: 5 quantities
– SS-M4X20: 1 quantity 7. IW1-130 Side Structure for Movable Plate
Assembly: – Edge Plate – Cutting Section Cover – Profile Section
Cover – Hinge (Included on each Section Cover) – Grease Fitting –
Countersunk Bolt (M5-0.8 x 10mm) – Countersunk Bolt (M2-0.4 x 25mm)
– Nut, Hex (M5-0.8) 8. IW1-140 Breakdown Bottom Punch: – Drilling
Bottom Mold – Bottom Mold Holder – Bottom Mold Connector – Screw,
Soc Head (M10-1.5 x 55mm) – Screw, Set (M10-1.5 x 20mm) – Screw,
Soc Head (M10-1.5 x 35mm) – Nut, Hex (M10-1.5) Product Usage
Instructions: 1. Assembly: Follow the exploded views and parts
lists provided in the user manual to assemble the iron worker. Make
sure to use the specified quantities of each part and follow the
correct order of assembly. 2. Hydraulic Unit: Install the hydraulic
unit components, including the tank, oil level indicator,
manometer/pressure gauge, main hydraulic motor, hydraulic valve,
oil filler cap, and hydraulic pump. Ensure proper connections and
secure all components tightly. 3. Electrical Control Panel:
Assemble the electrical control panel according to the provided
breakdown. Install the start button, stop button, main switch,
selector key, voltage button, electric box, contactor relay, and
pedal. Connect the necessary wiring following the electrical
diagram provided in the user manual. 4. Iron Worker Base: Assemble
the iron worker base using the specified parts and quantities.
Follow the provided assembly instructions and make sure all
components are securely attached. 5. Fixed Side Assembly: Follow
the breakdown of the fixed side assembly to install components such
as the carrier column, plate profile, cutting mold, outer mold,
bending mold bracket, adjusting bolt, grease fitting, lifting eye,
bolts, and screws. Refer to the user manual for detailed
instructions. 6. Movable Plate Assembly: Assemble the movable plate
assembly using the provided parts and quantities. Attach the
movable plate, plate holder, mold connectors, bolts, and screws
according to the breakdown. Ensure proper alignment and secure all
components. 7. Side Structure for Movable Plate Assembly: Install
the edge plate, cutting section cover, profile section cover,
hinges, and grease fitting on the side structure. Use the specified
bolts, screws, and nuts to secure the components in place. 8.
Breakdown Bottom Punch: Assemble the bottom punch components,
including the drilling bottom mold, bottom mold holder, bottom mold
connector, screws, and nuts. Follow the breakdown and tighten all
connections properly. Note: For detailed step-by-step instructions
and safety guidelines, please refer to the complete user manual
provided with the iron worker.
EXPLODED VIEWS & PARTS LISTS
Overall Assembly
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item
1 2 3 4 5 6 F1 –
Description
Iron Worker Base Hydraulic Power Unit Hydraulic Unit Hood Electrical Control Unit Pressure Hose Electrical Panel Screw, Hex Head (M6-1.0 x 16mm) Fool Pedal with E-Stop C-Spanner (17mm) Not Shown
Ref. No. Part No. Qty
IW1-002
1
IW1-003
1
IW1-004
1
IW1-005
1
IW1-006
1
IW1-007
1
HB-M6x16
12
IW1-008
1
1
971000
16
REV042023
IW1-003 Hydraulic Unit Breakdown
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item
1 2 3 4 5 6 7
Description
Hydraulic Unit Tank Oil Level Indicator Manometer/Pressure Gauge Main Hydraulic Motor Hydraulic Valve Oil Filler Cap Hydraulic Pump
IW1-005 Electrical Control Panel Breakdown
Ref. No. Part No. Qty
IW1-210
1
IW1-211
1
IW1-212
1
IW1-213
304200
1
IW1-214
304201
1
IW1-215
1
IW1-216
304202
1
Item
1 2 3 4 5 6 7 8 9 10
971000
Description
Electrical Control Panel Start Button Stop Button Main Switch Selector Key Voltage Button Electric Box Contactor Relay Pedal
Ref. No. Part No. Qty
IW1-005
IW1-241
304203
IW1-242
304204
IW1-243
304205
IW1-244
304207
IW1-245
IW1-007
IW1-251
304209
IW1-252
304206
IW1-260
304208
17
REV042023
Iron Worker Base Assembly
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item
1 2 3 4 5 6 7 8 9 10 11 12 F1 F2
Description
Fixed Carrier Structure Assembly Movable Plate Structure Assembly Edge Structure for Movable Plate Assembly Punch Bottom Mold Assembly Scraper Assembly Protective Cover Assembly Mounting Brackets Cylinder / Piston Assembly Stock Stop Assembly Limit Switch Assembly Front Mounting Bar Rear Mounting Bar Screw, Soc Head (M12-1.75 x 80mm) Screw, Soc Head (M12-1.75 x 40mm)
Ref. No. Part No. Qty
IW1-110
1
IW1-120
1
IW1-130
1
IW1-140
1
IW1-150
1
IW1-160
1
IW1-020
2
IW1-180
1
IW1-190
1
IW1-200
2
IW1-030
1
IW1-040
1
HB-M12X80
6
HB-M12X40
2
971000
18
REV042023
IW1-110 Fixed Side Assembly
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item 1 2 3 4 5 6 7 8 9 10 11 12 F1 F2 F3 F4 F5
Description Carrier Column Plate Profile Mold – Fixed Cutting Mold – Fixed Outer Fixed Mold Outer Mold Bearing Outer Mold Cover Bending Mold Bracket Outer Mold Bracket Cutting Mold Bracket Adjusting Bolt Grease Fitting Lifting Eye M10 Countersunk Bolt (M6-1.0 x 50mm) Screw, Soc Head (M10-1.5 x 35mm) Screw, Soc Head (M6-1.0 x 30mm) Screw, Soc Head (M10-1.5 x 25mm) Screw, Soc Head (M6-1.0 x 16mm)
971000
19
Ref. No. IW1-111 IW1-112 IW1-113 IW1-114 IW1-115 IW1-116 IW1-117 IW1-118 IW1-119 E-M12-90 GRESS M8 L-M10 CB-M6x50 HB-M10x35 HB-M6x30 HB-M10x25 HB-M6x16
Part No.
Qty
1
304189
1
304190
1
1
2
2
3
1
1
1
2
1
2
3
14
78758
2
3
REV042023
IW1-120 Movable Plate Assembly
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item 1 2 3 4 5 6 F1 F2 F3
Description Movable Plate Drilling Mold Drilling Mold Connector Drilling Mold Holder Profile Mold Movable Cutting Mold Movable Screw, Soc Head (M10-1.5 x 70mm) Screw, Soc Head (M10-1.5 x 25mm) Screw, Set (M4-0.5 x 20mm)
Ref. No.
Part No.
Qty
IW1-121
1
IW1-122
1
IW1-123
304191
1
IW1-124
304192
1
IW1-125
304193
1
IW1-126
304194
1
HB-M10x70
1
HB-M10x25
78758
5
SS-M4X20
1
IW1-130 Side Structure for Movable Plate Assembly
Item Description
1 Edge Plate
2 Cutting Section Cover
3 Profile Section Cover
4 Hinge- Included on each Section Cover
5 Grease Fitting
F1 Countersunk Bolt (M5-0.8 x 10mm)
F2 Countersunk Bolt (M2-0.4 x 25mm)
F3 Nut, Hex (M5-0.8)
971000
20
Ref. No. IW1-131 IW1-132 IW1-133 H-40×40 GRESS M8 CB-M5x10 CB-M2x25 HM-M5
Part No. 78833
Qty 1 1 1 2 2 1 8 4
REV042023
IW1-140 Breakdown Bottom Punch
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item 1 2 3 F1 F2 F3 F4
Description Drilling Bottom Mold Bottom Mold Holder Bottom Mold Connecter Screw, Soc Head (M10-1.5 x 55mm) Screw, Set (M10-1.5 x 20mm) Screw, Soc Head (M10-1.5 x 35mm) Nut, Hex (M10-1.5)
Ref. No.
Part No.
Qty
IW1-141
1
IW1-142
1
IW1-143
1
HB-M10x55
2
SS-M10x20
2
HB-M10x35
2
HN-M10
302794
2
IW1-150 Breakdown Scraper
Item Description 1 Scraper 2 Screw M10-1.5x30mm
Ref. No.
Part No.
Qty
IW1-151
304195
1
IW1-152
2
971000
21
REV042023
IW1-160 Protection Cover Assembly
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item 1 2 3 4 F1 F2 F3
Description Protective Cover Clear Cover Hinge Hinge Bracket Countersunk Bolt (M5-0.8 x 10mm) Screw, Soc Head (M5-0.8 x 10mm) Nut, Hex (M5-0.8)
IW1-180 Piston / Cylinder Assembly
Ref. No.
Part No.
Qty
IW1-161
1
IW1-162
1
H-40×40
4
IW1-163
4
CB-M5x10
6
HB-M5x10
78833
8
HN-M5
4
Item 1 2 F1 F2
Description Piston / Cylinder Group Cylinder Screw, Hex Head (M24-3.0 x 80mm) Screw, Hex Head (M16-2.0 x 70mm) Washer (M20)
971000
22
Ref. No. IW1-181 HXB-M24x80 HXB-M16x70 R-M20
Part No.
Qty
1
1
4
1
REV042023
IW1- 190 Stock Stop Assembly
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Item 1 2 3 4 F1 F2
Description Stop Stock Rod Bracket for Stock Stop Stop Bar Hand Screw Screw, Soc Head (M10-1.5 x 35mm) Screw, Set (M12-1.75 x 12mm)
IW1-200 Limit Switch Assembly
Ref. No.
Part No.
Qty
IW1-191
304196
1
IW1-192
304197
1
IW1-193
1
IW1-194
304198
1
HB-M10x35
1
SS-M8x12
1
Item 1 2 3 F1 F2
Description Limit Switch Limit Switch Bracket Screw, Hex Head (M8-1.25 x 80mm) Screw, Hex Head (M6-1.0 x 16mm) Screw, Slotted (M8-1.25 x 21mm)
971000
23
Ref. No.
Part No.
Qty
IW1-201
304199
2
IW1-202
24
HB-M8x80
1
HB-M6x16
2
CSB-M8x12
4
REV042023
1809 Industrial Park Dr Grand Haven, MI 49417
www.dakecorp.com
Please contact factory for current prices.
ORDERING INFORMATION
Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI.
MACHINE COMPLIANCES
The manufacturer declares the described products meet the essential requirements of the below mentioned standards as based on Machinery Directive 2006/42/EU, Low Voltage Directive 2014/35/EU, Electromagnetic Compatibility Directive 2014/30/EU
APPLICABLE DIRECTIVES: 2006/42/EU MACHINE SAFETY DIRECTIVE 2014/35/EU LOW VOLTAGE DIRECTIVE 2014/30/EU ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
APPLICABLE REGULATIONS: EN ISO 12100:2010; EN ISO 13849-1:2015; EN ISO 13855:2010; EN ISO 13857:2008; EN ISO 13850:2015; EN 60204-1:2006/A1:2009/AC:2010; EN 61000-6-2:2005; EN 61000-6-4:2007/A1:2011; EN ISO 11202:2010
971000
24
REV042023
Metalworking Machine Tools | Dake Corp
