Whadda Wsl8032 Led Assembly Kit Instruction Manual (+ PDF)

Contents hide

1 WSL8032 LED Assembly Kit

2 Product Information:

3 Product Usage Instructions:

3.1 Documents / Resources

3.1.1 References

WSL8032 LED Assembly Kit

Product Information:

Total solder points: 115
Difficulty level: Beginner
Product name: 4 CHANNEL RUNNING LIGHT
Model number: K8032
Features:
- Adjustable speed
- Suited for inductive loads
- 4 channels with LED indicator
- Ideal for disco effects
- Noise suppressed according to EN55015
Specifications:
- AC Power: 110 to 240 VAC
- Auto frequency detection: 50/60Hz
- Max load per channel: 2A (200W at 110-125VAC, 400W at
  220-240VAC)
- Adjustable speed: 0.2 to 3Hz
- Dimensions: 100 x 82 x 35mm / 4 x 3.3 x 1.4 inches

Product Usage Instructions:

Assembly Hints:
- Make sure you have the right tools, including a basic
  multi-meter if required.
- Follow the typographical inaccuracies and last-minute manual
  updates indicated as ‘NOTE’ on a separate leaflet.
- Solder the components against the PCB surface and ensure the
  solder joints are cone-shaped and shiny.
- Trim excess leads as close as possible to the solder
  joint.
- Remove axial components from the tape one at a time, following
  the correct mounting sequence.
- Refer to the HALG (general manual) or the website for the color
  code of resistances and LEDs.
Construction:
- Follow the assembly instructions to mount the components in the
  correct positions.
- Pay attention to the polarity of Zener diodes, diodes, LEDs,
  and electrolytic capacitors.
- Ensure the IC socket is positioned correctly with the notch
  aligned.
- Connect the PCB tabs to the power and output connectors as
  labeled.
- Insert the programmed PIC12C508A IC in the designated IC1
  socket.
- Install the fuse in the fuse holder (F1).
- Connect the AC plug to the AC power source.
Hook-up & Use:
- Connect the load devices (e.g., lights) to the four output
  channels (OUT1 to OUT4) as needed.
- Make sure to observe the maximum load of 200W at 110-125VAC or
  400W at 220-240VAC per channel.
- Turn on the AC power and adjust the speed using the adjustable
  speed control.

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Total solder points: 115 Difficulty level: beginner 1 2 3 4 5 advanced
4 CHANNEL RUNNING LIGHT

ILLUSTRATED ASSEMBLY MANUAL

K8032
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H8032IP-1

Features:
Adjustable speed. Suited for inductive loads. 4 channels with LED indicator. Ideal for disco effects. Noise suppressed according to EN55015.
Specifications:
AC Power : 110 to 240 VAC. Auto frequency detection : 50/60Hz. Max load per channel 2A : 200W (110 – 125VAC)
400W (220 – 240VAC) Adjustable speed : 0,2 to 3Hz. Dimensions : 100 x 82 x 35mm / 4 x 3,3 x 1,4″

Features & Specifications 3

Assembly hints

1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

1.1 Make sure you have the right tools:

· A good quality soldering iron (25-40W) with a small tip.

· Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called `thinning’ and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.

· Thin raisin-core solder. Do not use any flux or grease.

· A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes.

· Needle nose pliers, for bending leads, or to hold components in place.

· Small blade and Phillips screwdrivers. A basic range is fine.

0.000

For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :
Make sure the skill level matches your experience, to avoid disappointments. Follow the instructions carefully. Read and understand the entire step before you perform each operation. Perform the assembly in the correct order as stated in this manual Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. Values on the circuit diagram are subject to changes. Values in this assembly guide are correct* Use the check-boxes to mark your progress. Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as `NOTE’ on a separate leaflet.
4

1.3 Soldering Hints : 1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny 3- Trim excess leads as close as possible to the solder joint

Assembly hints

REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE !
You will find the colour code for the resistances and the LEDs in the HALG (general manual) and on our website: http://www.velleman.be/common/service.aspx
5

Construction
1. Zener diode. Watch the polarity !

CATHODE

ZD…

ZD1 : 12V0 2. Diodes. Watch the polarity !

D1 : 1N4007 D2 : 1N4007 CATHODE

D…

3. 1/4W Resistors
R…

R4 : 3K3 R6 : 270 R7 : 270
6

(3 – 3 – 2 – B) (2 – 7 – 1 – B) (2 – 7 – 1 – B)

R8 : 270 (2 – 7 – 1 – B) R9 : 270 (2 – 7 – 1 – B)
4. Metal film resistors
R…
R2 : 220K (2 – 2 – 4 – B – 9) R3 : 220K (2 – 2 – 4 – B – 9) R5 : 470K (4 – 7 – 4 – B – 9) R10 : 47 (4 – 7 – 0 – B – 9) R11 : 47 (4 – 7 – 0 – B – 9) R12 : 47 (4 – 7 – 0 – B – 9) R13 : 47 (4 – 7 – 0 – B – 9)
5. IC socket. Watch the position of the notch!
IC1 : 8p

6. Capacitors
C3 : 100nF (104) C4 : 100nF (104) C6 : 100pF (101) C7 : 10nF (103)
7. LEDs. Watch the polarity!
LD1 : 3mm RED LD2 : 3mm RED LD3 : 3mm RED LD4 : 3mm RED

CATHODE

LD…

8. Trim potentiometer
RV1
RV1 : 100K

9. Transistor. T1 : BC547B
10. Voltage regulator VR1 :UA78L05
VR…
11. 1W Resistors
R…
2mm
R1 : 220 (2 – 2 – 1 – B)

12. Capacitors

15. Triacs.

Construction

C8 : 10nF / 600V C9 : 10nF / 600V C10 : 10nF / 600V C11 : 10nF / 600V
13. PCB tabs.
SK1 : Power (2x) SK2 : OUT1 (2x) SK3 : OUT2 (2x) SK4 : OUT3 (2x) SK5 : OUT4 (2x)
14. Electrolytic Capacitors. Watch the polarity !

C2 : 220µF / 25V

C5 : 10µF / 35V

C…

TR…
TR1 : TIC225M TR2 : TIC225M TR3 : TIC225M TR4 : TIC225M The back side corresponds to the thick line!
16. Fuse holder + fuse
F1 : 2A (Slow)

Construction 17. Capacitor

19. Hook – up & use

C1 : 680nF / 600V
18. IC. Watch the position of the notch!
IC1 : VK8032
Programmed PIC12C508A

AC PLUG

200W at 110-125VAC 400W at 220-240VAC MAX ! For each channel.

L N OUT4

OU T2

OU T1
L AC POWER

T3
L N L N OU

Inspect the complete assembly once more before applying power
to the unit !
8

Solder an AC cable to the SK1 pins (AC Power). Solder the cables of each lampholder to the appropriate pins.
As this kit is shipped to different countries, their is no AC plug supplied. You will need to attach a plug that matches your electrical system. You can adjust the running speed by turning the trimmer “RV1”. Each LED will light up when a channel is activated.

PCB 20. PCB
9

Diagram 21. Diagram

SK1 AC POWER
F1 2A

R2 220K/.6W
C1 680n/600 R3
220K/.6W

R1 220/1W
D1

1N4007

ZD1 ZB12V0

C2 220µ/25

LD1 R6
270 LD2
R7
270 LD3
R8
270 LD4
R9
270

VR1 UA78L05
IO

GND

100n

3K3

470K/.6W

7 GP0 6 GP1

RV1 100KSHS

5 GP2/T0CKl 4 GP3/MCLR/Vpp

3 GP4/OSC2

2 GP5/OSC1/CLKIN

IC1

PIC12C508A

C5 10µ

C6 100pF

BC547

10n

1N4007

8 Vss

1 Vdd

4x TIC225M

TR1

TR2

TR3

TR4

R10

47/.6W 10n /600

R11

47/.6W 10n /600

R12

C10

47/.6W 10n /600

R13

C11

47/.6W 10n /600

SK2 OUT1
SK3 OUT2
SK4 OUT3
SK5 OUT4

VELLEMAN Components NV Legen Heirweg 33 9890 Gavere Belgium Europe www.velleman.be
www.velleman-kit.com
Modifications and typographical errors reserved © Velleman Components nv. H8032IP – 2004 – ED1

5 410329 291198