Agt Industrial Agt-tas74-81 Tractor Rototiller Owner's Manual

Agt Industrial Agt-tas74-81 Tractor Rototiller Owner's Manual

AGT Industrial AGT-TAS74-81 Tractor Rototiller

AGT Industrial AGT-TAS74-81 Tractor Rototiller

TO THE OWNERS

GENERAL COMMENTS

Congratulations for having this Tractor Rototiller ! Your Tractor Rototiller wascarefully designed and manufactured to give you years of dependableservice. Your Tractor Rototiller will require some minormaintenancetokeepit in top working condition.
Please observe all safety precautions and maintenance proceduresasdescribed in this manual.

BEFORE OPERATION

Thoroughly read and understand the instructions given in this manual beforeoperation. Refer to the “Safety Label” section, read all instructions notedonthem.

Do not allow anyone to operate his equipment who has not fully readandcomprehended this manual and who has not been properly trainedinthesafe operation of the equipment.

SERVICE

Please remember to use only manufacturer replacement parts. Substituteparts may not meet the standards required for safe, dependable operation.

SAFETY PRECAUTIONS

BEFORE OPERATION
  1. The operator must read the operation manual carefully beforeinstallation, operation or maintenance. Improper operation will causethemachine damage or the operator death.
  2. Read all the safe signs and safe declarations. Follow all the professional safe terms, local laws or the professional directions.
  3. Familiar with the Tractor Rototiller about functions, specs and operation. Replace the to-be-damaged parts in time. Make sure all the hydraulicinstallations and couplings connect firmly, and all the safe signs stick onthesuitable positions clearly.

Symbol IMPORTANT

  1. Operator should be familiar with all functions of the unit.
  2. Make sure all guards and shields are in place and secured beforeoperatingimplement.
  3. Keep all persons away from equipment and work area.
  4. Dismounting from a moving unit can cause serious injury or death.
  5. Keep hands, feet, and clothing away from power-driven parts.
  6. Detach and store implement in an area where children normally donot play. Secure implement by using blocks and supports.

Always wear proper safety glasses, goggles, or a face shield whendriving pins in or out, or when any operation causes dust, flyingdebris, or any other hazardous material.

SAFETY PRECAUTIONS

Operator Safety

►Wear protective clothing and equipment appropriate for the job. Clothingshould be snug fitting without fringes and pull strings to avoid entanglementwith moving parts.
►Prolonged exposure to loud noise can cause hearing impairment orhearing loss. Wear suitable hearing protection such as earmuffs or earplugs.
►Operating equipment safely requires the operators all attention, Avoidwearing radio headphones while operating machinery.

Tool Safety

►Inspect entire machine before each use. Replace damaged or wornparts.
►Check for fuel leaks and make sure all fasteners are in place andsecurelyfastened.

Maintenance Safety

►Maintain according to recommended procedures included in this manual.
►Disconnected the spark plug wire before performing maintenance.
►Stop engine before removing fuel cap.
►Use only genuine replacement parts of the engine manufacturer.

Symbols

SAFETY PRECAUTIONS

Wear Protective Equipment

►Escaping fluid under pressure can penetrate the skin causing serious injury.
►Avoid the hazard by relieving pressure before disconnecting hydrauliclinesor performing work on the system.
►Make sure all hydraulic fluid connections are tight and all hydraulic hosesand lines are in good condition before applying pressure to the system.
►Use a piece of paper or cardboard, NOT BODY PARTS to checkforsuspected leaks.
►Wear protective gloves and safety glasses or goggles when workingwithhydraulic systems.
►DO NOT DELAY. If an accident occurs, see a doctor familiar with this typeofinjury immediately. Any fluid injected into the skin or eyes must betreatedwithin a few hours or gangrene may result.

Symbol

Transportation and Storing

►Always shut off the fuel valve and engine.
►Always allow engine to cool.
►Store machine and fuel where fuel vapors cannot reach sour combustionlike, water heaters, electric motors, switches, furnaces, etc.
►Always secure the machine with tie downs or similar restraints whentransporting.
►The machine be stored in a manner that prevents it fromfalling, rollingortipping.

ROTOTILLER ASSEMBLES

Rototiller Assembles

S/NPART NO.PART DESCRIPTIONQTYSNOTE
1Bolt M10*25GB/T5783-20004
1ABolt M0*25GB/T5783-20003
1BBolt M10*25GB/T5783-20003
2Frame WeldmentTS-81-01-01-001
2Frame WeldmentTS-74-01-01-001
2Frame WeldmentTS-66-01-01-001
2Frame WeldmentTS-58-01-01-001
2Frame WeldmentTS-50-01-01-001
3split pinTS-66-01-02-033
4Lower Hitch BlockTS-66-01-02-022
5Lower Hitch Connecting
Seat Panel
TS-81.01.02. 01-022
5Lower suspension connecting plate WeldmentTS-81.01.02. 012
5Lower suspension connecting plate
Weldment
TS-50/58/66/742
6V BoltTS-66-01-02-012
7Bolt Ml2*35GB/T5783-200010
7ABolt Ml2*35GB/T5783-20002
7BBolt M2*30GB/T5783-20002
8U BoltTS-66-03-012
9Support – Drive shaft

housing

TS-66-03-022
10ASupport – Gearbox
Shielding
TS-66-02-02-021
10BBoltGB/T5783-20003
10CGearbox ShieldTS-66-02-02-011
11A FrameTS-66-01-03-01-001
12Top Hitch PinTS-66-01-03-011
13Bolt Ml0*20GB/T5783-20004
13ABolt M10*25GB/T5783-20004
13BBolt M10*25(4)M10*30 (2)GB/T5783-20006
13CBolt M10*25GB/T5783-20002
14Gearbox Support TubeTS-81-04-001
14Gearbox Support TubeTS-74-04-001
14Gearbox Support TubeTS-66-04-001
14Gearbox Support TubeTS-50/58-04-001
15Floating Seal 72*35*10HG4-692-671
16Snap Ring 072GB/T893. 1-19861
17Bearing 6207GB/T276-19942
18Pinion GearTS-66-02-051
19Bolt M8*16GB/T5783-20004
20Gearbox Oil Plug (Dip Stick) 

1

21Housing – GearboxTS-66-02-011
22Bearing 6307GB/T276-19941
23SpacerTS-66-02-041
24Gasket Bearing Cover

(102*^75*0. 5)

 

TS-66-02-03

 

1

25Bearing CoverTS-66-02-021
26Breather Cap 51
26AAdd Oil Bolt Ml6*1. 51
27Bolt M8*25GB/T5783-200016
28Side Drive CoverTS-66-08-01-001
29Gasket – Gear/Chain CoverTS-66-08-011
30Snap Ring Ext.GB/T894. 2-19862
31Output Gear Shim
32Input GearTS-66-02-091
33Gasket-Driving GearTS-66-02-081
34Drive ShaftTS-81-02-101
34Drive ShaftTS-74-02-101
34Drive ShaftTS-66-02-101
34Drive ShaftTS-58-02-101
34Drive ShaftTS-50-02-101
35Bearing 6308GB/T276-19942
36Bolt Ml0*30GB/T5783-20006
36ABolt Ml2*25GB/T5783-20006
37Side Panel – LeftTS-66-01-04-001
38Gasket – Drive shaft

(151*136*0. 5)

TS-66-02-072
39Drive Shaft Tube HousingTS-81-02-01-001
39Drive Shaft Tube HousingTS-74-02-01-001
39Drive Shaft Tube HousingTS-66-02-01-001
39Drive Shaft Tube HousingTS-58-02-01-001
39Drive Shaft Tube HousingTS-50-02-01-001
40Lifting HookTS-66-02-111
41Oil Seal –            Drive shaft

tube housing40*65*8

HG4-692-671
42Ring GearTS-66-02-061
44Drain Plug1
45Lock Nut M24*l. 51
46O-Ring023. 6*3. 55GB/T3452. 1-20051
47Bearing 30306GB/T297-19942
48Snap Ring 072GB/T893. 1-19861
49Idler GearTS-66-08-021
50Plain Washers 0301
51Lock Nut M35*1.51
52Retaining Washer 035GB/T858-19881
53Bottom GearTS-66-08-041
54ShimTS-66-08-061
55Snap Ring 0100GB/T893. 1-19861
56Gasket – Rotor(168*

115*0. 5)

TS-66-08-081
57Bearing 6309GB/T276-19941
58Oil Seal 80*50*12HG4-692-671
59Bearing Support – Left SideTS-66-08-051
60Rotor Support shaftTS-66-08-071
61Rotor Shield-LeftTS-66-08-091
62Bolt M12*35GB/T5783-20006
62ABolt M12*30GB/T5783-20006
63Bolt M2*1. 25*35GB/T5786-200096
64Tiller Blade2-012.4 pitch 42. 448
65Rotor WeldmentTS-81-09-01-01-001
65Rotor WeldmentTS-74-09-01-01-001
65Rotor WeldmentTS-66-09-01-01-001
65Rotor WeldmentTS-58-09-01-01-001
65Rotor WeldmentTS-50-09-01-01-001
66Dust Cover-RightTS-66-09-011
67Rotor Support shaft – Right
side
TS-66-09-031
68Oil Seal 62*45*12HG4-692-671
69Bearing SupportTS-66-09-041
70Retaining WasherTS-66-09-081
71Bolt 2*20GB/T5783-20001
72Dust Cover-RightTS-66-09-021
73End Cap – Rotor Right sideTS-66-09-071
74Bolt Ml 0*35GB/T5783-20004
75Grease Fitting Ml 0*11
76Pin – StandTS-66-05-011
77R-Clip – StandTS-66-05-021
78Stand BracketTS-66-05-02-001
79Stand LegTS-66-05-01-001
80Skid WeldmentTS-66-06-001
81Bolt Ml 6*902
82TailgateTS-81-07-01-001
82TailgateTS-74-07-01-001
82TailgateTS-66-07-01-001
82TailgateTS-58-07-01-001
82TailgateTS-50-07-01-001
83Tailgate Chain assemblyTS-66-07-02-011
84Side Panel – RightTS-66-01-011
85Gasket 2 (0119*0*95*0. 5)TS-66-09-061
86Gasket 1( 150* 108*0. 5)TS-66-09-051
87Shim 2T*.04-021

DRIVE SHAFT ASSEMBLES

Drive Shaft Assembles

S/NPART NO.PART DESCRIPTIONQTYSNOTE
16 Spline Yoke for tractor side1
2Pin Ф13*471
3Spring Ф0.9*251
4Circlips Ф278
5U.joint 27×74.52
6Outer tube yoke1
7pin Ф10*651
8Triangle Outer tube1
9Outer shield cone1
10Outer shield bearing1
11Outer shield tube1
11Inner shield tube1
12Inner shield bearing1
13Inner shield cone1
14Safety Chain2
15Bolt M10*956
16Spring Ф6.5*466
17Washer Ф106
18Nylon self-locking nut M106
19blind flange1
20driven plate1
21Friction disk2
22Bolt M12*702
23Washer Ф122
24Nylon self-locking nut M122
25flange1
26Nylon bushing1
27Clutch Yoke1
28Inner tube Yoke1
29Pin Ф10X601
30Triangle Inner tube1

OPERATION INSTRUCTIONS

Symbol Check the unit before attaching the rotary tiller to the tractor to ensure thereis oil inthe top and side gear box. See Maintenance section for lubricant specifications.

Check the oil grease points before starting operationOil level: Top gearbox 1 1/2” from the end of the dip stick. When sitting slightly tilted forward, oil should at the bottom of the fill plug on the side gearboxcover. Grease: Right Rotor bearing, PTO shaft Cross & Bearings

Attaching to the tractor 

  1. With the Rotary Tiller on a level surface, back the Cat. 1 tractor so the tractor lift arms are
    even with the unit’s lower hitch pins. Lower or raise the tractor hitch arms until the 7/8” bushing
    in the arm is inside the clevis of lower hitch points. Be sure nothing is between the tractor and
    the tiller before backing up.
  2. Insert the lower hitch pin through the lower hitch blocks and the tractor arm. The YCT series
    tillers have adjustable lower hitch blocks that can be slide to facilitate usage on larger tractors.
  3. Secure the lift arm in place by using a 7/16” lynch pin or other fastener.
  4. Repeat with the other arm.
  5. Connect the driveline to the tractor’s PTO output shaft. Secure it in place.
  6. Connect the tractor top link to the upper hitch point of the rotary tiller.
  7. Start the tractor and slowly raise the tiller. Check for drawbar interference. Be sure that the PTOdriveline does not bottom out when lifting the machine to it’s maximum height. If it does appear
    that it could bottom out, it is necessary to shorten the PTO driveline. (See Shortening a PTODriveline section). Ensure that in the working position there is an overlap of a minimumof 1/3
    the length of each profile.

Shortening a PTO Driveline

  1. With the implement attached to the tractor’s three point hitch, and the PTO driveline not installed, separate the PTO driveline. Attach the implement end to the implement and the other end to the tractor PTO input shaft.
  2. Raise the implement by using the tractor’s hydraulic 3-point hitch to it’s maximum lift height.
  3. Hold the half shafts next to each other and mark them so each end is approximately ½” from hitting the end of the telescopic profiles.
  4. Shorten the inner and out guard tubes equally. 5. Shorten the inner and outer profiles by the same length as the guard tubes. Using a rat tail file, round
    off all sharp edges and burrs. Grease the telescopic profile generously before reassembling

Symbol Do not shorten too much, the proper overlap is a minimumof 1/3 thelength of each profile.

OPERATION INSTRUCTIONS

Symbol Caution: Slip Clutches may get hot. Do Not Touch. Keep the slip clutchareaclear of an material that may catch fire.

Slip clutches have adjustable torque settings. The torque setting varies with the different
compression of each spring. All the springs should have an equal amount of compression

IMPORTANT: Do not over-tighten the compression nuts as this may impair performance or causepremature wearing of the slip clutch.

Slip Clutch adjustments

  1. Using a marker, scribe a line across the exposed edges of the clutch plate and friction discs.
  2. Back off compression nuts to free friction discs by turning each nut exactly 2 revolutions.
  3. Start the tractor and run the driveline at a low idle to slip the friction discs. This will remove the dirt, corrosion and surface floss from the clutch plate faces.
  4. Disengage PTO, shut down the tractor and wait for all components to come to a complete stop.
  5. Inspect the clutch and ensure that the scribed markings on the disc and plates have changed position. If any two marks are still aligned, this is an indication that these discs have not slipped. It may needtocompletely disassemble the clutch to free them up.
  6. After ensuring all discs are free, tighten the compression nuts, uniformly, exactly 2 revolutions to resent theclutch original pressure

Working Depth Adjustment

The working depth is controlled by raising or lowering the side skids. If the skids are raised, the workingdepth increases. By lowering the skids, the tilling depth with decrease.

Tailgate adjustment

The tailgate can be adjusted to help smooth and compact the tilled ground. Release the chain and secure to the desired height.

Operation Instructions

Start up

After making the necessary adjustments, lower the rotary tiller until the blades are a couple of inches from the ground. Engage the PTO and slowly lower the tiller to begin working.

Removal and Storage

After finishing, remove the rotary tiller from the tractor

  1. Put the PTO driveline in a safe location to avoid damage.
  2. Clean and dry the equipment.
  3. Replace any damaged or worn parts.
  4. Check all bolts and nuts for tightness.
  5. Lubricate and protect the machine from the elements

NOTES

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https:\\www.agrotkindustrial.com

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References

Documents / Resouces

Download manual
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