Miniware Ts101 65w Smart Soldering Iron User Manual

Miniware Ts101 65w Smart Soldering Iron User Manual

1/Safety Statements

Please read this user manual carefully before using the product. The user manual contains information on safe use, please keep it for future reference. Users can visit our website to learn about the update of the user manual.

1.1 General Safety MINIWARE TS101 65W - Warning
  • Please only use power adapter/source specially designed for this product or certified by your country/region (please refer to P3 for detailed power standards)
  • Do not operate in humid environment;
  • Do not operate in flammable and explosive environment;
  • Please keep the product surface clean and dry.
1.2 Warnings MINIWARE TS101 65W - Warning

When using TS101,

  • Please turn off the power when not in use or left unattended to prevent fire;
  • After the power is turned on, the temperature of the soldering tip in operation will reach 50°C to 400°C (122°F to 752°F), so be careful to prevent burns;
  • Do not soak TS101 in water or use it with wet hands to prevent electricity shock.
  • Do not use DC and USB-C interface at the same time.
1.3 Precautions MINIWARE TS101 65W - Precaution
  • TS101 controller is composed of precision components, dropping shall be avoided;
  • After 5 minutes of continuous operation at full power above 350°C, or 40 minutes of continuous use, the controller temperature will reach above 50°C.
  • For the first time using, due to the heating of the heating element,soldering tip may generate a light smoke, which is a normal phenomenon.
1.4 Liability Statements

Any special, indirect, incidental or subsequent damage or loss caused by the operation of the product that does not follow the contents of this manual (including but not limited to the operating conditions, warnings, precautions, instruction, etc.), the liability will belong to the user.
The user is responsible for any damage or loss caused by disassembling or modifying the product without permission.
Please keep this product in a safe place to prevent children from using this product without being supervised.

1.5 Operating Environment
 Working stateNon-working state
Temperature+0°C~+50°C

-20°C~+60°C

Humidity

High temperature40°C~50°C  0%~60%RH40°C~60°C  5%~60%RH
Low temperature0°C~40°C  10%~90%RH

0°C~40°C  5%~90%RH

2/Product Overview
2.1 Interface And Buttons Introduction
MINIWARE TS101 65W - Product overview

(1) Soldering Tip Heating End
(2) Soldering Tip Connection End
(3) Anti-slip Cap
(4) Soldering Tip Insertion End
(5) Ball screw
(6) Button A (heating, temperature adjustment)
(7) Button B (setting, temperature adjustment)
(8) OLED Screen
(9) Ground Screw
(10) USB TYPE-C interface
(11) DC5525 interface

2.2 Product Parameters

Screen

OLED (128*32 pixels)

USB interface

USB TYPE-C (for power source and firmware upgrade)

DC interface

DC5525

Size

Controller

L 98mm, φ13-16.5mm

Soldering tip

φ5.5mm, L about 105mm (different types of soldering tips are slightly different)

Controller weight

20g
2.3 Working Parameters
Working voltage and powerDC 9-24V 65W MAX / PD 45W MAX
Temperature control range50°C ~ 400°C
Temperature stability±3%
Soldering tip resistance to ground<2Ω
3/Power Source Selection

Smart Soldering Iron TS101 supports two power inputs: DC power source with DC5525 (9-24V) interface (including power adapter, power supply or battery pack, etc.) and PD power source with USB TYPE-C (9V and above) interface (including charger, power bank, etc.).

For DC power source, please check that the power source meets the following requirements:

Working Voltage

Working currentPower The fastest time required to heat up from 30°C to 300°C
9V≥1.0A9W

95s

12V

≥1.3A16W43s
16V≥1.8A30W

22s

19V

≥2.2A40W15s
24V≥2.8A65W

9s

For PD power source please select a standard PD power supply with the following parameter that supports more than 9V:

Working Voltage

Working currentPower The fastest time required to heat up from 30°C to 300°C
9V≥1.0A9W

95s

12V

≥1.4A16W43s
15V≥1.7A25W

25s

20V

≥2.3A45W

15s

4/How to use
4.1 Install

1) Put the anti-slip cap into the front end of the soldering controller, and then insert the soldering tip into the controller;
2) Fix the ground wire with the ground screw;
3) Use a USB TYPE-C power cable or a DC power cable to connect the power source with TS101 (the two power supply methods cannot be used at the same time), turn on the power, and follow the instructions on the screen.

Note:
After the power is turned on, if TS101 shows No tip!”, it means the soldering tip is not firmly installed, please re-install the soldering tip.

MINIWARE TS101 65W - Install

Usage of anti-slip cap: 

  1. When using the soldering iron, the anti-slip cap can prevent fingers from slipping;
  2. Acts as a simple stand to prevent the controller from rolling when placing the soldering iron;
  3. Hold the anti-slip cap and push it forward to help remove the soldering tip.
4.2 Factory Settings

Preset temperature unit

°C
Preset temperatureT1 Temp

300°C 

T2 Temp

330°C
T3 Temp

350°C

Sleep temperature

250°C
Sleep time

180S

4.3 Basic Operations

4.3.1 Screen display

After the power is turned on, TS101 will firstly display the brand icon, personalized icon, product model and firmware version, then enters standby state and displays standby menu. If the temperature of soldering tip exceeds the safety temperature (40°C) in standby state, the screen will display the temperature as a warning to prevent burns.

MINIWARE TS101 65W - Screen display 1Brand icon, not modifiable
Personalized icon, modifiable;
the brand icon will be displayed by default if not modified
MINIWARE TS101 65W - Screen display 2Product model and firmware version
MINIWARE TS101 65W - Screen display 3Heating and setting icons
MINIWARE TS101 65W - Screen display 4Heating icon
MINIWARE TS101 65W - Screen display 5Setting icon
MINIWARE TS101 65W - Screen display 6Warning icon of high temperature of soldering tip, the number indicates the current soldering tip temperature

4.3.2 Parameter Settings

MINIWARE TS101 65W - Parameter settings

1) In standby mode, press B to enter setting mode;
2) In setting mode, press A/B to select the setting item that needs to be modified, long press A to enter the modification state, press A/B to select the appropriate setting value and wait for 5 seconds after selection, the parameter is successfully modified and will automatically return to setting mode. Other settings can be modified in the same way;
3) After the setting is completed, long press B to save the modification and return to standby mode;
4) In standby state, long press A, TS101 screen will display the current internal resistance of the soldering tip as “Tip R:xx”;
5) In standby state, long press B, TS101 screen will display the current firmware version as “Ver:V1.xx”.

Note: In standby state, TS101 will enter the off screen state if it stay still for a long time. You can wake it up by shaking the controller to enter standby state.

Parameter Definitions:

ParameterParameter NameDefinition

Default Setting

Parameter Range
T1 TempPreset temperature 1System preset working temperature 1

300

°C: 50~400,
°F: 122~752
T2 TempPreset temperature 2System preset working temperature 2

330

T3 TempPreset temperature 3System preset working temperature 3

350

Temp StepTemperature stepThe stepping of each button operation when adjusting temperature

10

1~25
Sleep TempSleep temperature(1)Standby temperature in sleep mode, it is recommended to set the value not higher than working temperature

250

°C: 50~400,
°F: 122~752
Sleep TimeSleep Time1. Time needed to enter sleep mode from working mode when controller stays still; 2. Time needed to enter off screen state from standby mode.

180

60~999,
unit: second
Idle TimeIdle timeTime needed to enter from standby mode to sleep mode

240

60~999,
unit: second
BacklightScreen brightnessLED Screen brightness

3

1 to 10; the larger the number, the brighter the screen
TempUnitTemperature unitTemperature display unit

°C

°C: Celsius,
°F: Fahrenheit
DisplayDirDisplay directionScreen display direction; in different modes, the screen display direction will be reversed, yet the button function will remain unchanged

Right

Right: right hand mode,
Left: left hand mode
BoostTempBoost temperaturePreset working temperature for boost mode (by holding Button A in working mode)

380

°C: 50~400,
°F: 122~752
PowerSrcDC power sourceTypes of DC power source

DC

DC: DC power adapter, 3S~6S: series battery pack
MinVoltUnit minimum voltageMinimum working voltage per cell when powered by a series battery pack

3500

3300~4000,
unit: mV
LowCurrentLow current wakeup (2)In TS101 standby mode, this feature can keep power bank in active state

OFF

OFF, ON
PDPwMaxPD power limitMaximum power when using PD power source

OFF

0: OFF,
18~45:18~45,
unit: watt
MsenUnit SensitivityAdjust the sensitivity of the internal sensor, the higher the value, the more sensitive

3

1~5
TempCalibTemperature calibrationCalibrate the soldering tip temperature; let the soldering tip cool to room temperature before calibrating  
RestoreReset (3)Reset  

Note:(1) The Low current wakeup function is only valid when connected with a PD power source (such as a PD power bank). After the function is turned on, the soldering tip may be warm in standby mode, so beware of burns; (2)The setting value of Sleep Time can not only control the time from the working mode to the sleep state, but also the time from standby mode to off screen state; (3)Restoring the factory settings will restore the temperature calibration parameters of the soldering iron to the default values.

4.3.3 Heating Operation

MINIWARE TS101 65W - Heating operation
  • Heating operation: In standby state, press A, TS101 will enter heating working mode, after the temperature is heated to the preset working temperature, TS101 will automatically maintain a constant temperature;
  • Boost operation: in heating working state, hold A, TS101 will enter boost heating mode, and the temperature of the soldering tip will rise to the boost heating temperature and maintain a constant temperature. When Button A is released, the temperature will drop back to stay in preset working temperature;
  • Long press B in heating mode to return to standby mode.

Note: If the power source voltage is too low, the screen will show “Low volt!”, please replace the power source (please refer to P3 for detailed power source standards).

Interface icon description:

MINIWARE TS101 65W - Interface icon

Screen Area

Display ContentDefinition

A

Current temperature value and unitCurrent temperature of the soldering tip

B

MINIWARE TS101 65W - Interface icon 1TS101 is in boost mode
No displayTS101 is in normal working state

C

Voltage value and unitCurrent power source voltage

D

Solid lineInstant working power bar, the length of the power bar indicates the ratio of the current instant power to the maximum power

E

MTS101 is moving
No displayTS101 is still

F

T1/T2/T3Preset temperature T1-T3
zZTS101 is in sleep mode

G

Numerical valueCurrent preset temperature

4.3.4 Temperature Adjustment

TS101 has two temperature adjustment methods: select preset temperature or directly adjust temperature.
1) Select preset temperature: in standby state, press A to select preset temperature T1/T2/T3, after selection, TS101 will heat up to the selected preset temperature and maintain a constant temperature;
2) Direct temperature adjustment: in heating state, press B to enter “Work Temp” menu of the working temperature setting, and press NB to adjust temperature (long press A/B for quick adjustment). The setting will be automatically saved and returned to heating mode after 5 seconds of no operation, heated to the set temperature and then keep in the temperature (this modification is valid for one time setting, and will not be saved after power off).

4.3.5 Sleep and Standby Mode

MINIWARE TS101 65W - Sleep & standby mode 1

In working mode, if TS101 stays still for 180 seconds (factory default setting, which can be modified by “Sleep Time”), it will enter sleep mode, the “zZ” symbol will appear on the screen, and the soldering tip will cool down to sleep temperature (can be adjusted by the “Sleep Temp”).

MINIWARE TS101 65W - Sleep & standby mode 2

When movement is detected, TS101 will exit the sleep mode and automatically return to working mode, and the soldering tip will heat up to the working temperature before sleep mode.

MINIWARE TS101 65W - Sleep & standby mode 3

When left still in sleep mode for 240 seconds (factory default setting, can be modified by “Idle Time”), TS101 will return to standby mode. Another 180 seconds in standby mode (factory default setting, can be modified by “Sleep Time”), and the screen of TS101 will turn off.

4.4 Configuration File

1) Use a USB TYPE-C data cable to connect TS101 to the computer, a virtual disk will appear on the computer, and TS101 will enter USB mode and display “CONFIG” on screen;
2) Open the CONFIG.TXT file in the virtual disk, and modify the setting parameters (the parameter setting value should be within the adjustable range);
3) After the setting parameters are saved, they will be updated to TS101 immediately.

The parameter setting ranges are as follows:

ParameterParameter NameRange

Default

T1_TempPreset working temperature 1°C: 50~400, °F: 122~752 

300 

T2_TempPreset working temperature 2°C: 50~400, °F: 122~752 

330

T3_TempPreset working temperature 3°C: 50~400, °F: 122~752 

350

SlpTempSleep temperature°C: 50~400, °F: 122~752

250

BoostTempBoost temperature°C: 50~400, °F: 122~752

380

SlpTimeSleep time60~999 (unit: second)

180

IdleTimeIdle time60~999 (unit: second)

240

BacklightScreen brightness1~10

3

TempUnitTemperature unit0: Celsius, 1: Fahrenheit

0

DisplayDirDisplay direction1: Right hand mode, 2: Left hand mode

1

TempStepTemperature step1~25

10

PowerSrcTypes of DC power source0: DC power adapter, 3~6: 3S~6S series battery pack

0

MinVoltUnit minimum voltage3300~4000 (unit: millivolt)

3500

LowCurrentLow current wakeup0: OFF, 1: ON

0

PDPwMaxPD power limit0: OFF, 18~45: 18~45 (unit: watt)

0

MsenUnitSensitivity1~5, the higher the value, the more sensitive

3

5/Soldering Tips
5.1 Replace A Soldering Tip

1) Please replace the soldering tip after power off;
2) Pull out the original soldering tip and reinsert another soldering tip;
3) Power on again. If TS101 shows “No tip!”, it means that the soldering tip is not firmly installed, please reinsert the soldering tip.

Note: The soldering tip insertion end of TS101 controller uses a ball screw to fix the soldering tip, and the tightness of the screw has been adjusted before leaving the factory. If necessary, users can adjust it by themselves.

MINIWARE TS101 65W - Replace a soldering tip

5.2 Choosing A Soldering Tip

TS101 uses the same soldering tips with TS100 Mini Soldering Iron. Choosing a right soldering tip can make your job more efficient.

MINIWARE TS101 65W - Choosing a soldering tip 1     MINIWARE TS101 65W - Choosing a soldering tip 2     MINIWARE TS101 65W - Choosing a soldering tip 3     MINIWARE TS101 65W - Choosing a soldering tip 4     MINIWARE TS101 65W - Choosing a soldering tip 5
TS-B2                TS-BC2              TS-C1               TS-C4           TS-D24

MINIWARE TS101 65W - Choosing a soldering tip 6     MINIWARE TS101 65W - Choosing a soldering tip 7      MINIWARE TS101 65W - Choosing a soldering tip 8      MINIWARE TS101 65W - Choosing a soldering tip 9
TS-I                    TS-ILS                    TS-K                 TS-KU

5.3 Maintenance of Soldering Tips

1) When not in use for a long time, it is recommended that the soldering tip be properly tinned to prevent oxidation;
2) Do not let the soldering tip be heated at a high temperature for a long time to avoid dry burning;
3) When soldering, do not apply too much pressure on the soldering tip to rub the solder joints to avoid damage to the soldering tip;
4) Never use rough materials or files to clean the tip of the soldering iron;
5) If the surface of the soldering tip has been oxidized and does not stick to tin, User can carefully rub it with 600-800 mesh gold steel emery cloth and clean it with ethyl propanol or an equivalent solution as needed, then heat to 200 °C, and dip tin immediately to prevent oxidation;
6) Do not use chlorine or acid-rich flux, only use synthetic resin or activated resin flux.

6/FAQ
No display on TS101 screen after power on

1. Check power source and cable;
2. Check if TS101 can enter DFU mode after connecting to the computer and read the virtual disk.

The displayed temperature of the soldering iron jumps around the preset temperature

1. Is the soldering tip used for the first time or stored in a humid environment?
When the soldering tip is fully heated, the temperature can be maintained;
2. Whether the soldering tip has been installed correctly;
3. Whether the power cable is in poor contact.

Soldering iron restarts automatically or screen displays “Low Volt!”

1. Whether the power supply is plugged in and powered on normally;
2. Whether the power parameters meet the usage requirements.

The screen displays “No tip!”

1. Whether the soldering tip has been installed correctly;
2. Whether the soldering tip is in poor contact;
3. Long press A to check the internal resistance of the soldering tip.

Soldering tip does not stick to tin

1. Whether the temperature of the soldering tip exceeds 400°C;
2. Whether the soldering tip is not properly tinned;
3. Whether there is a lack of flux or using solder with low purity or low tin;
4. Whether you have ever wiped the soldering tip with a dry sponge or shredded with high sulfur content or dryness?
5. Whether the tip has come into contact with organic substances such as plastics, silicon (silicon) grease or other chemicals.

When TS101 is powered by a mobile power source it can be heated normally, but it will shut down after maintaining a constant temperature

Set the “LowCurrent” menu option as “ON”.

7/Service and Upgrade
7.1 After-sales Service

The soldering iron controller has a one-year free warranty service in the case of non-artificial damage. Please contact the dealer for warranty service. Soldering tips are consumables, if there is no quality problem once used they will not be returned.

7.2 Customize Personalized Icons

1) Prepare a 128*32 pixel monochrome BMP image, and set the file name as logoin.bmp;
2) Use a USB TYPE-C data cable to connect the controller to the computer and enter the virtual disk;
3) Copy the prepared image to the root directory of the virtual disk, disconnect to complete the update.

MINIWARE TS101 65W - Customize personalized icon
7.3 Firmware Update

1) Visit www.miniware.com.cn and download the applicable soldering iron firmware to the computer;
2) Hold Button A of TS101 and connect it to the computer via a USB TYPE-C date cable. TS101 enters DFU mode, the screen displays “DFU: 1.03”, and a virtual disk appears on the computer;
3) Copy the prepared .hex firmware to the root directory of the disk. When the firmware suffix changes from .hex to .rdy, disconnect to complete firmware upgrade.

MINIWARE TS101 65W - Firmware update
8/Legal Statements
MINIWARE TS101 65W - FCC

This device is complied with the regulation in the 15th part of FCC regulation. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference received, including the interference that may cause undesired operation.

MINIWARE TS101 65W - CE

The CE mark is a registered trademark of European Community.
This CE mark shows that the product complies with all the relevant European Legal Directives.

MINIWARE TS101 65W - UKCA

UKCA (United Kingdom Conformity Assessed) mark is a certification mark for UK conformity.
This device complies with the standard testing and certification under British regulations required for electrical and electronic products to enter the British market.

MINIWARE TS101 65W - Caution

This product contains batteries and/or recyclable electronic parts. Please do not dispose of the product together with household garbage. Please handle it according to your local laws and regulations.

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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