Autonics Adio-pn Remote Input-output Boxes Owner's Manual

Remote I/O Boxes (PROFINET)
ADIO-PN
PRODUCT MANUAL

For your safety, read and follow the considerations written in the instruction manual, other manuals and Autonics website.
The specifications, dimensions, etc. are subject to change without notice for product improvement. Some models may be discontinued without notice.

Features

• The upper level communication protocol: PROFINET
• The lower level communication protocol:10-1_41k ver. 1.1 (port class: Class A)
• Housing m aterial: Zinc Die casting
• Protection rating: IP67
• The daisy chain allows tile power supply usingthe connection technology in a standardized 7/8” connector
• The maximum output current of power supply: 2 A per port
• I/O port settings and status monitoring (cable short/ disconnection, connection status, etc.)
• Supports digital input filter

Safety Considerations

• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
• symbol indicates caution due to special circumstances in which hazards may occur.
   Warning Failure to follow instructions may result in serious injury or death.

1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss.(e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.) Failure to follow this instruction may result in personal injury, economic loss or fire.
2. Do not use high humidity, unitcl? te in thetstlplace gt, radiant heat, flammable/explosive/corrosive ‘ay( ‘lays may be present. Failure to follow this instruction may result in explosion or fire.
3. Do not connect, repair, or inspect the unit while connected to a power source. Failure to follow this instruction may result in fire.
4. Check ‘Connections’ before wiring. Failure to follow this instruction may result in fire.
5. Do not disassemble or modify the unit Failure to follow this instruction may result in fire.
6. Do not touch the product during operation or for a certain period of time after stopping.
   Failure to follow this instruction may result in bum.

Caution Failure to follow instructions may result in injury or product damage.

1. Use the unit within the rated specifications. Failure to follow this instruction may result in fi rear shortening the life cycle of the product.
2. Use a dry cloth to clean the unit, and do not use water or organic solvent. Failure to follow this instruction may result in fire.
3. Keep the product away from metal chip, dust, and wire residue which flow into the unit. Failure to follow this instruction may result in fireor product damage.
4. Connect the cable correctly and prevent poor contact Failure to follow this instruction may result in fi re or product damage.
5. Do not connect or cut off the wire of the cable while operating the unit Failure to follow this instruction may result in fire or product damage.

Cautions during Use

• Follow instructions in ‘Cautions during Use: Otherwise, it may cause unexpected accidents.
• The LA power (actuator power) and US power (sensor power) should be insulated by the individually isolated power device.
• Power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.
• Use the rated standard cables and connectors. Do not apply excessive pogger when connecting or disconnecting the connectors of the product.
• Keep away from high voltage lines or power lines to prevent inductive noise. In case installing power line and input signal line closely, use line filter orvaristor at power line and shielded wire at input signal fine. For stable operation, use shield wire and ferrite core, when wiring communication wire, power wire, or signal wire.
• Do not use near the equipment which generates strong magnetic force or high frequency noise.
• Do not connect, or remove this unit while connected to a power source.
• This unit may be used in the following environments.
  – Indoors (in the environment condition fated in ‘Specifications’)
  -Altitude max. 2,000m
• Pollution degree 2
  – Installation category II

Configuration of ADIO-PN
The figure below shows the PROFINET network and the devices that compose it.
For proper use of the product, refer to the manuals and be sure to follow the safety considerations in the manuals.
Download the manuals from the Autonics website.

01) The project planning software of the upper level communication system may be different depending on the user’s environment.
For more information, refer to the manufacturer’s manual.

■ The supported parameters

Ordering Information

This is only for reference, the actual product does not support all combinations.
For selecting the specified model, follow the Autonics website.

❶ I/O specification
N: NPN
P: PNP

Product Components

• Product (+ Protective cover for the rotary switches)
• Name plates × 20
• M4×10 screw with washer × 1
• Instruction manual × 1
• Waterproof cover × 4

Sold Separately

• Name plates
• Waterproof cover

Software
Download the installation file and the manuals from the Autonics website.

• atIOLink
  atIOLink with purposes for setting, diagnosis, initialization and maintenance of IO-Link device via IODD file is provided as the dedicated Port and Device  onfiguration Tool (PDCT).

Connections

■ Ethernet port

M12 (Socket-Female), D-coded	Pin	Function	Description
	1	TX +	Transmit Data +
	2	RX +	Receive Data +
	3	TX –	Transmit Data –
	4	RX –	Receive Data –

■ Power supply port

OUT (7/8″, Socket- Female)	IN (7/8″, Plug-Male)	Pin	Function	Description
		1, 2	0 V	Sensor and actuator supply
		3	F.G.	Frame ground
		4	+24 VDC	Sensor supply
		5	+24 VDC	Actuator supply

■ PDCT port

i M12 (Socket-Female), A-coded	Pin	Function
	1	Not Connected (N.C.)
	2	Data-
	3	0 V
	4	Not Connected (N.C.)
	5	Data +

■ I/O port

M12 (Socket-Female), A-coded	Pin	Function
	1	+24 VDC
	2	I/Q: Digital Input
	3	0 V
	4	C/Q: 10-Link, Digital Input/Output
	5	Not Connected (N.C.)

Dimensions

• Unit: mm, For the detailed dimensions of the product, follow the Autonics website.

Unit Descriptions

Installation

■ Mounting

1. Prepare a flat or metal panel in the enclosure.
2. Drill a hole to mount and ground the product on the surface.
3. Turn off all power.
4. Fix the product using M4 screws in the mounting holes.
   Tightening torque: 1.5 N m

■ Grounding

Be sure to use a cable with low impedance and as short as possible for connecting the housing to the product.

1. Connect the grounding strap and M4×10 screw with washer.
2. Fix the screw in the grounding hole.
   Tightening torque: 1.2 N m

Device Name Settings
To connect to the PROFINET network, configure the PROFINET interface. The PROFINET device name can be configured using the following methods.

• Rotary switches

Be sure to place the seal of the protective cover firmly on the rotary switches after completing the settings.
The protection rating is not guaranteed when the protective cover is open.

1. Rotate the rotary switches to set the device name. The green LED of the US indicator flashes.
   

   Setting mode	Rotary switches	Description	Value
   PROFINET Device Name	0	This device name is stored in the ADIO-PN’s EEPROM. Applying the device name configured on the PROFINET Master or DCP tools.	PROFINET device name
   	001 to 999	Establish the communication connection after setting the ADIO-PN’s device name. The value of rotary switches is displayed at the last of the device name.	ADIO-PN-MA08A-ILM-

2. Turn on the ADIO-PN again.
3. Check that green LED of the US indicator is ON.
4. The device name has been changed.
5. Put the protective cover on the rotary switches.

■ atIOLink
The PROFINET device name configured by the atIOLink software is stored in the ADIO-PN’s EEPROM. For more information, refer to the atIOLink User Manual.

Port Connections

■ Port specifications

• Be sure to check the port specifications below before connecting the device. Prepare a cable that complies with the protection rating IP67.

• The example of communication cable for the PDCT port

Connector 1	Connector 2	Wiring
M12 (Plug-Male), 5-pin	USB Type A (Plug-Male)

1. Connect to the PROFINET01. Connect the M12 connector to the Ethernet port. See the connections below.
   

   1	TX +	Transmit Data +
   2	RX +	Receive Data +
   3	TX –	Transmit Data –
   4	RX –	Receive Data –

   02. Connect the connector to the PROFINET network.
   • Network device: PLC or PROFINET device supporting PROFINET protocol
   03. Put the waterproof cover on the unused port.

2. Connect the IO-Link devices
   The maximum output current is 2 A at each I/O port. Configure the device so that the total current of the I/O ports does not exceed 9 A.
   Check the wiring information in the manual of the IO-Link device to be connected.01. Connect the M12 connector to the I/O port. See the connections below.

   1	+24 VDC
   2	I/Q: Digital Input
   3	0 V
   4	C/Q: 10-Link, Digital Input/Output
   5	Not Connected (N.C.)

   02. Put the waterproof cover on the unused port.

3. Connect with the atIOLink
   Do not use the PDCT port and the Ethernet port at the same time.01. Connect the M12 connector to the PDCT port. See the connections below.
   

   1	Not Connected (N.C.)
   2	Data –
   3	0 V
   4	Not Connected (N.C.)
   5	Data +

   02. Connect the connector to the network device.
   • Network device: PC/laptop that atIOLink software is installed
   03. Put the waterproof cover on the unused port.

4. Connect the power supply to ADIO
   Be sure not to exceed 9 A of the maximum supplying current to the sensor (US).01. Turn off all power.
   02. Connect the 7/8″ connector to the power supply port. See the connections below.

1, 2	0 V	Sensor and actuator supply
3	F.G.	Frame ground
4	+24 VDC	Sensor supply
5	+24 VDC	Actuator supply

Indicators

■ Status indicator

1. The power supply of sensor
   

   Indicator	LED color	Status	Description
   US	Green	ON	Applied voltage: normal
   		Flashing (1 Hz)	The settings of the rotary switches is changing.
   	Red	Flashing (1 Hz)	Applied voltage: low (＜ 18 VDC)

2. The power supply of actuator
   

   Indicator	LED color	Status	Description
   UA	Green	ON	Applied voltage: normal
   	Red	Flashing (1 Hz)	Applied voltage: low (＜ 18 VDC), Error in the rotary switches
   		ON	Applied voltage: none (＜ 10 VDC)

3. Product initialization
   

   Indicator	LED color	Status	Description
   US, UA	Red	ON	ADIO initialization failure

4. System failure
   

   Indicator	LED color	Status	Description
   SF	Red	OFF	No error
   		ON	Watchdog timeout, system error
   		Flashing	DCP signal service is initiated via the bus.

5. Bus failure
   

   Indicator	LED color	Status	Description
   BF	Red	OFF	No error
   		ON	Low speed of physical link or no physical link
   		Flashing	No data transmission or configuration settings

6. Ethernet connection
   

   Indicator	LED color	Status	Description
   L/A1 L/A2	Green	OFF	No Ethernet connection
   		ON	The Ethernet connection is established.
   	Yellow	Flashing	Data transmission

7. Transmission rate of the Ethernet
   

   Indicator	LED color	Status	Description
   100	Green	ON	Transmission rate: 100 Mbps

■ I/O port indicator

1. Pin 4 (C/Q)
   

   Indicator	LED color	Status	Description
   0	Yellow	OFF	DI/DO: pin 4 OFF
   		ON	DI/DO: pin 4 ON
   	Green	ON	Port configuration: IO-Link
   		Flashing (1 Hz)	Port configuration: IO-Link, No IO-Link device found
   	Red	Flashing (2 Hz)	IO-Link configuration error •  Validation failed, Invalid data length, Data Storage error
   		ON	•  NPN: Short circuit occurred on the output of pin 4 and pin 1 •  PNP: Short circuit occurred on the output of pin 4 and pin 3

2. Pin 2 (I/Q)
   

   Indicator	LED color	Status	Description
   1	Yellow	OFF	DI: pin 2 OFF
   		ON	DI: pin 2 ON

3. The power supply of the I/O port
   

   Indicator	LED color	Status	Description
   0,1	Red	Flashing (1 Hz)	Short circuit occurred in the I/O supply power (pin 1, 3)

Specifications

■ Electrical/Mechanical specifications

Supply voltage	18 – 30 VDC
Rated voltage	24 VDC
Current consumption	2.4 W ( ≤ 216 W)
Supplying current per port	≤ 2 A/Port
Sensor current (US)	≤ 9 A
Dimensions	W 66 × H 215 × D 38 mm
Material	Zinc Die casting
Ethernet port	M12 (Socket-Female), 4-pin, D-coded, Push-Pull Number of ports: 2 (IN/OUT) Supported function: daisy chain
Power supply port	Input: 7/8” (Plug-Male), 5-pin Output: 7/8” (Socket-Female), 5-pin Number of ports: 2 (IN/OUT) Supported function: daisy chain
PDCT port	M12 (Socket-Female), 5-pin, A-coded, Push-Pull Number of ports: 1 Connection method: USB serial communication
I/O port	M12 (Socket-Female), 5-pin, A-coded, Push-Pull Number of ports: 8
Mounting method	Mounting hole: fixed with M4 screw
Grounding method	Grounding hole: fixed with M4 screw
Unit weight (packaged)	≈ 700 g (≈ 900 g)

■ Mode specifications

Mode	Digital Input
Number of channels	16-CH (I/Q: 8-CH, C/Q:8-CH)
I/O common	NPN / PNP
Input current	5 mA
ON voltage/current	Voltage: ≥ 15 VDC Current: ≥ 5 mA
OFF voltage	≤ 5 VDC

■ Mode specifications

Mode	Digital Output
Number of channels	8-CH (C/Q)
I/O common	NPN / PNP
Power supply	24 VDC (18 – 30 VDC ), Max. 300 mA
Leakage current	≤ 0.1 mA
Residual voltage	≤ 1.5 VDC
Short circuit protection	YES

■ Mode specifications

Mode	IO-Link
Input current	2 mA
ON voltage/current	Voltage: ≥ 15 VDC Current: ≥ 2 mA
OFF voltage	≤ 5 VDC

■ Environmental conditions

■ Approvals

Approval
Association approval

Communication Interface

Ethernet

IO-Link

18, Bansong-ro 5l3Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002
www.autonics.com I +82-2-2048-1577 I [email protected]

References

• autonics.com