Thumper Fab Tf040301 Can-am Defender And Defender Max Audio Roof And Led Light System Instruction Manual

TF040301 Can-Am Defender and Defender Max Audio Roof and LED Light System

CAN-AM DEFENDER & DEFENDER MAX AUDIO ROOF & LED LIGHT
SYSTEM

The Can-Am Defender & Defender Max Audio Roof & LED
Light System is a UTV accessory designed and manufactured by
Thumper Fab. The system includes an aluminum audio roof, LED light
system, and tube clamp kit. The product comes in different part
numbers: TF040301 – TF040310.

Parts and Tools

The following is a list of parts and tools included in the
product:

REFQTYPART DESCRIPTION
225/16 Bonded Washers
34 (2*)5/16 Flat Washers
44 (2*)5/16 Nuts
525/16 x 2 Bolts
61Tube Clamp Kit (includes 1 pair, plus hardware)
71 (1*)Power Cable (attached to roof)

Note: *Hardware Quantities for single cab Defender.

Installation Instructions

Follow the steps below to install the Can-Am Defender &
Defender Max Audio Roof & LED Light System:

  1. Install FOAM MOUNTING TAPE from hardware kit on side of frame
    as shown in red in the diagram below.
  2. Remove (4) STOCK BOLTS and (4) NUTS from rear L & R sides
    of vehicle frame. Retain for later use.
  3. (Skip this step for single cab) Install TUBE CLAMPS (pictured
    below in blue) from kit onto the middle bar on vehicle roll cage.
    Refer to documentation in box and diagram below for assembly.
  4. With at least one person assisting you, lift the AUDIO ROOF
    into place over your Defender and slowly set it onto vehicle.
  5. Align pre-attached STANDOFFS/THREADED BOLTS on front/underside
    of AUDIO ROOF with stock holes on vehicle frame. Loosely secure
    with FLAT WASHERS and NUTS on each side.
  6. Align middle holes on AUDIO ROOF with TUBE CLAMP mounting holes
    from step 3. Stack (2) STANDOFFS on each side between AUDIO ROOF
    and TUBE CLAMPS.
  7. Insert 2 BOLTS with BONDED WASHERS through AUDIO ROOF and
    STANDOFF STACKS. Loosely secure with FLAT WASHERS and NUTS.
  8. Using STOCK BOLTS / NUTS from AUDIO ROOF to vehicle frame,
    secure rear of the system.
  9. You may now TIGHTEN ALL HARDWARE. TORQUE STANDOFF HARDWARE TO
    10 FT-LBS.
  10. Run POWER CABLE from AUDIO ROOF to (+) and (-) terminals on
    vehicle battery.

Product Usage

After installing the Can-Am Defender & Defender Max Audio
Roof & LED Light System, follow the steps below to use the
system:

  1. Turn on the power switch on the control unit.
  2. Turn on the radio and select your preferred station.
  3. Turn on the LED light system using the SRC button.
  4. Enjoy your ride with music and lights!

Installation Video

To watch the installation video, go to www.thumperfab.com.

CAN-AM DEFENDER & DEFENDER MAX AUDIO ROOF & LED LIGHT SYSTEM
P/N: TF040301 – TF040310
Aluminum Audio Roofs Bumpers & Roll Cages UTV Accessories
Thumper Fab 5103 Elysian Fields Rd, Marshall, Tx 75672
Customer Service: 903-472-0928 www.thumperfab.com

CAN-AM DEFENDER & DEFENDER MAX AUDIO ROOF & LED LIGHT SYSTEM
P/N: TF040301 – TF040310

PARTS

TOOLS

REF QTY

PART DESCRIPTION

· 5/16″ Drill Bit & Drill

2

2

5/16″ Bonded Washers

3

4 (2*)

5/16″ Flat Washers

· 1/2″, 5/16″, & 3/8″ Socket · 8/32″ Hex Wrench

4

4 (2*)

5/16″ Nuts

5

2

5/16″ x 2″ Bolts

6

1

Tube Clamp Kit (includes 1 pair, plus hardware)

7

1 (1*)

Power Cable (attached to roof)

*Hardware Quantities for single cab Defender)
INSTALLATION INSTRUCTIONS

1. Install FOAM MOUNTING TAPE from harware kit on side of frame as shown in red in the diagram below.
2. Remove (4) STOCK BOLTS and (4) NUTS from rear L & R sides of vehicle frame. Retain for later use.
3. (Skip this step for single cab) Install TUBE CLAMPS (pictured below in blue) from kit onto the middle bar on vehicle roll cage. Refer to documentation in box and diagram below for assembly.
4. With at least one person assisting you, lift the AUDIO ROOF into place over your Defender and slowly set it onto vehicle.
5. Align pre-attached STANDOFFS/THREADED BOLTS on front/underside of AUDIO ROOF with stock holes on vehicle frame. Loosely secure with FLAT WASHERS and NUTS on each side.
(

6. Align middle holes on AUDIO ROOF with TUBE CLAMP

mounting holes from

3. Stack (2) STANDOFFS on

each side between AUDIO ROOF and TUBE CLAMPS.

7. Insert 2″ BOLTS with BONDED WASHERS through AUDIO ROOF and STANDOFF STACKS. Loosely secure with FLAT WASHERS and NUTS.

( 2-

8. Using STOCK BOLTS / NUTS from AUDIO ROOF to vehicle frame.

2, secure rear of

9. You may now TIGHTEN ALL HARDWARE.

TORQUE STANDOFF

HARDWARE TO 10 FT-LBS

10. Run POWER CABLE from AUDIO ROOF to (+) and (-) terminals on vehicle battery.

STOCK BOLTS & NUTS

MIDDLE ROLL CAGE BAR

To watch installation video, go to www.thumperfab.com

Page 2 P/N: TF040301 – TF040310

Can-Am Defender Audio Roof & LED Light System

INSTALLATION INSTRUCTIONS

L2 & L3 Roofs use PMX – O L4 Roofs use PMX-2 L5 Roofs = PMX-3

RADIO

FRONT

SIDE

LIGHT CUBES

ROCK

REAR

SRC BUTTON
4. Turn on lights & music and…

FIG. 11

CONTROL UNIT POWER SWITCH

LET THE THUMPIN’ BEGIN

Thumper Fab 5103 Elysian Fields Rd, Marshall, Tx 75672
Customer Service: 903-472-0928

To watch installation video, go to www.thumperfab.com

P/N: TF040301-TF040310

Can-Am Defender Audio Roof & LED Light System

Page 3

Aluminum Audio Roofs Bumpers & Roll Cages UTV Accessories
Thumper Fab 5103 Elysian Fields Rd, Marshall, Tx 75672
Customer Service: 903-472-0928 www.thumperfab.com

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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