TC36D Chalet Burner Kit
Product Information: TC36 Chalet Burner Kit
The TC36 Chalet Burner Kit is an accessory for the TC36D &
TC36D Arch Series D/D2 fireplaces. The kit includes a burner
assembly, log grate, TC36 logs, ember material, and a hardware
package. The burner kit is designed for use with natural gas and
can be converted to propane gas using a separate conversion kit
(not included).
Contents of Package:
- A. BURNER ASSEMBLY
- B. LOG GRATE
- C. TC36 LOGS
- D. EMBER MATERIAL
- E. HARDWARE PACKAGE
Product Usage Instructions:
Burner Installation:
- Remove the 10 screws securing the access cover for the valve
control center. - Attach the main gas supply line and the pilot gas supply line
to the bulk head fittings and tighten. Ensure that there are no
leaks. Feed the ignition and sensor wires through the bulkhead
plate and gasket to the firebox. - Attach the burner assembly to the floor shield in the bottom of
the firebox with two screws. Ensure that the front edge of the
burner is flush with the front of the shield. - Attach the ignition and sensor wires to the module.
- Position the slots of the grate securing brackets over the
holes in the floor shield and secure with the two screws.
Ember Material Placement:
- Pull apart the material into ember size pieces (approximately 1
square) and gently place them into the burner pan. Do not compress,
leave them loose for best performance. - Fill the burner pan level with the top of the pan at rear, and
gradually sloping forward down to the firebox floor at the front,
covering both burner tubes. - Place remaining ember material outside of the burner pan as
desired to cover-up gas lines and brackets. - Note: Ember material placement and amount will affect flame
appearance. More ember material results in lower flame height. Add
or remove as needed until desired flame effect.
Log Placement:
The TC36 Chalet Burner Kit includes seven logs that should be
placed according to the following instructions:
- Place Log #1 on the grate in the front left corner of the
firebox (see Figure 7). - Place Log #2 on top of Log #1, leaning against the left wall of
the firebox (see Figure 8). - Place Log #3 on top of Log #1, leaning against the back wall of
the firebox (see Figure 9). - Place Log #4 on top of Log #3, leaning against the right wall
of the firebox (see Figure 10). - Place Log #5 on top of Log #4, leaning against the back wall of
the firebox (see Figure 11). - Place Log #6 on top of Log #5, leaning against the right wall
of the firebox (see Figure 12). - Place Log #7 on top of Log #6, leaning against the left wall of
the firebox (see Figure 13).
Propane Conversion:
If using propane gas, the fireplace must be converted from
natural gas using a separate conversion kit (not included).
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions
TC36 CHALET BURNER KIT INSTALLATION INSTRUCTIONS
240223-18
SKU# 22150015 For TC36D & TC36D Arch Series D/D2
SKU# 22150015
100005584
Contents of Package
B
C
E
D
A
Figure 1: TC36 Heartwood burner kit parts.
A. BURNER ASSEMBLY B. LOG GRATE C. TC36 LOGS D. EMBER MATERIAL E. HARDWARE PACKAGE
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Burner Installation
Figure 2: Access cover to valve control center.
1. Remove the 10 screws securing the access cover for the valve control center (Figure 2).
2. Attach the main gas supply line and the pilot gas supply line to the bulk head fittings and tighten. Ensure that there are no leaks. Feed the ignition and sensor wires through the bulkhead plate and gasket to the firebox(Fig. # 3)
Ignition and sensor wires
Pilot gas supply connection
Main gas supply connection (Do not disconnect)
Figure 3: Gas supply tubes and Ignition/Sensor wire routing.
SKU# 22150015 240223-18
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Figure 4: Attach burner to firebox shield.
3. Attach the burner assembly to the floor shield in the bottom of the firebox with two screws. Ensure that the front edge of the burner is flush with the front of the shield.(Figure 4). 4. Attach the ignition and sensor wires to the module. (Fig.#5).
Flame sensor wire (white) Ignition wire (red)
Interface module
Figure 5: Attach Ignition and Sensor wires. 4
SKU# 22150015 240223-18
Figure 6: Attach log grate to floor.
5. Position the slots of the grate securing brackets over the holes in the floor shield and secure with the two screws.(Figure 6).
Burner Installation
A large bag of ember material is shipped with the fireplace and needs to be installed on the burner to ensure optimum performance and flame appearance.
1. Pull apart the material into ember size pieces (approximately 1″ squares) and gently place them into the burner pan. Do not compress, leave them loose for best performance.
2. Fill the burner pan level with the top of the pan at rear, and gradually sloping forward down to the firebox floor at the front, covering both burner tubes.
3. Place remaining ember material outside of the burner pan as desired to cover-up gas lines and brackets.
Note: Ember material placement and amount will affect flame appearance. More ember material
results in lower flame height. Add or remove as needed until desired flame affect.
Ember Material Placement
LOG GRATE
SKU# 22150015 240223-18
GLOWING EMBERS 5
Log Placement
Gas plumbing and vent connections should be completed before proceeding. The logs are are fragile and should be handled with care. Unpack and inspect log set. There should be a total of 7 logs. Position the logs as indicated by the following pictures. Place the rear log back against the tabs located at the back of the grate. Place left log as pictured, engaging the pins with corresponding holes on the underside of the log. Install the right log into the grate and pull it forward into position as shown. Place the four remaining small logs on the floor of the firebox in the positions and order as shown.
Figure 7: Log #1.
Figure 8: Log #2. 6
SKU# 22150015 240223-18
Figure 9: Log #3.
Figure 10: Log #4.
SKU# 22150015 240223-18
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Figure 11: Log #5.
Figure 12: Log #6. 8
SKU# 22150015 240223-18
Figure 13: Log #7.
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Propane Conversion
Note: The propane conversion kit is not included with the burner kit. The conversion kit is an option which must be ordered separately.
If the unit is to be used with propane gas, convert the fireplace from natural gas as follows using the components supplied with this burner kit.
Note: Factory supplied components must be used to ensure correct input. After conversion confirm proper manifold pressure.
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
CAUTION The gas supply and electrical power must be shut off before proceeding with the conversion.
1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled.
2. Remove the two screws securing the manifold assembly to the burner (Figure 14).
3. Remove the manifold assembly from the burner (Figure 15).
Figure 14: Unscrewing manifold from the burner.
Figure 15: Orifice exposed. 10
SKU# 22150015 240223-18
4. With a ½” wrench remove the natural gas orifice (Figure 16). 5. Install the propane orifice (marked “LI”) (Figure 17). 6. Fully open the primary air shutter.
Figure 16: Removing orifice.
Figure 17: Orifice.
7. Reinstall the manifold assembly.
8. With a 7/16″ wrench loosen the pilot head on the pilot assembly by a half-turn (Figure 18)
9. Slide the pilot adjustment band over and ensure that the hole in the orifice band is showing. Figure 19 shows the pilot band in natural gas position. Figure 20 shows the pilot band in propane position.
Figure 18: Loosening the pilot head.
SKU# 22150015 240223-18
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Pilot adjustment band
Hole in sliding band indicates propane gas configuration
Figure 19: Pilot band in natural gas position.
Figure 20: Pilot band in propane gas position.
1. Open the air shutter by following the steps in the “Burner Flame Adjustment” on page13.
2. Complete the gas valve conversion from natural gas to propane gas according to the instructions included in the SIT propane gas conversion kit.
3. Fill in the conversion label (Figure 21) . Peel off the protective backing and apply the conversion label directly over the gas specifications on the rating label. Rating label can be found on a metal plate stored on the left hand side of the fireplace, behind the decorative trim.
This appliance was converted to propane gas
Kit Number
dd
mm
yy
5052.52001-B
Adresse l’entreprise désignée ci-dessus accepte la responsabilité que cette conversion a été correctement faite.
Firme
Company
Address The above accepts the responsibility that this conversion has been properly performed.
j
m
a
5052.52001-B
Numéro d’assemblage
Cet appareil a été converti en gaz propane
Figure 21: Propane conversion label.
For complete valve installation instructions, refer to the instruction book included in the SIT conversion kit.
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Burner Flame Adjustment
The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired flame and to eliminate carbon deposits. Evaluate flame appearance after the fireplace has reached operating temperature. See Fig. #20 for proper flame pattern.
Open primary air shutter if the logs, glass, and firebox have carbon accumulation and / or the flames are long, dark and stringy. The shutter may also be opened to enhance the Ember Material glow and lessen the flame height.
Caution: Burner area may be hot! Turn off the fireplace and allow the unit to cool before proceeding.
Figure 22: Desirable flame appearance.
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Caution: Proper air shutter setting is a must. The flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts and glass.
PRIMARY AIR SHUTTER
Figure 23: Shutter adjustment
1. Open and remove window frame and set aside. See “Window Frame Removal” section found in the Installation and Operating Instructions manual.
2. Remove the log set and set aside. 3. Loosen the screw in the Primary Air
Shutter. 4. Rotate the shutter to increase or decrease the amount of primary air. 5. Reassemble in reverse order.
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Gas Pressure Check
Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
1. Remove the plug from the pressure test port. The plug is located between the right side lintel and firebox side (Figure 24).
2. Thread the extension test fitting into the open port (Figure 25).
3. Attach a pressure gauge onto the fitting.
4. When testing is complete shut off the gas, remove the fitting and replace the plug. Thread sealant will be required to ensure a gas tight connection.
Figure 24: Removing manifold pressure plug.
SUPPLY PRESSURE MANIFOLD PRESSURE
Figure 25: Adjusting manifold pressure.
Correct gas pressure requirement:
Supply Pressure
Natural Gas
Propane
Min. Pressure
(For purpose of input adjustment)
Max. Pressure
5.0″ WC 13.9″ WC
12.5″ WC 13.9″ WC
Manifold Pressure Maximum Minimum
3.5″ WC 1.6″ WC
10″ WC 6.4″ WC
Figure 26: Gas test ports.
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Parts Diagram
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM…….DESCRIPTION……………………………………..PART NO. #1………. BURNER ASSEMBLY …………………… 22150015 #2………. 7 PCS LOG SET(TC36) …………………. 5094.361712 #3………. ORIFICE, NATURAL GAS ……………… marked “NI”
ITEM…….DESCRIPTION……………………………………..PART NO. #4………. PILOT ASSEMBLY ……………………….. TCRP.5005025 #5………. MAIN SUPPLY TUBE (FLEX) …………. 5019.223 #6………. PILOT TUBE (FLEX)…………………….. 5019.225
* #7………. PROPANE CONVERSION KIT……….. 22180004 * NOT SHOWN
#1
2b 2d
2a 2f
2e
2c 2g
1b
#2
1d
1e
1c
#3
1f 1g
1h
#4
1a
#5
#6
KIT CONTENTS:
#1…. BURNER ASSEMBLY 1a GRATE 1b BURNER INSULATION 1c BURNER TRAY SUPPORT SHIELD 1d PILOT SHIELD 1e TC42.NG01 BURNER WELD 1f MANIFOLD 1g 1/2 PIPE TO 1/2 TUBE CONNECTION 1h PILOT BRACKET 2a LOG #1 2b LOG #2 2c LOG #3 2d LOG #4 2e LOG #5 2f LOG #6 2g LOG #7
3 ORIFICE, NATURAL GAS 4 PILOT ASSEMBLY 5 MAIN SUPPLY TUBE 6 PILOT TUBE
#2…. 7 PCS LOG SET EMBER MATERIAL (Not shown)
2a LOG #1 2b LOG #2 2c LOG #3 2d LOG #4 2e LOG #5 2f LOG #6 2g LOG #7
#3…. ORIFICE, NATURAL GAS (NI) #4…. PILOT ASSEMBLY, CONVERTIBLE #5…. MAIN SUPPLY TUBE (FLEX) #6…. PILOT TUBE (FLEX) #7…. PROPANE CONVERSION KIT (Not shown)
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SKU# 22150015 240223-18
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2975 Allenby Rd., Duncan, BC V9L 6V8
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