9031 Belt Sander
Product Information
- Product Name: Belt Sander MODEL 9031
- Belt Size: 30 mm x 533 mm (1.3116 x 21 inches)
- Belt Speed: 200 m – 1,000 m (656 ft. – 3,280 ft.) per
minute - Overall Length: 380 mm (14-31/32 inches)
- Net Weight: 2.1 kg (4.6 lbs)
Product Usage Instructions
- Read and understand all instructions before using the belt
sander. - Keep the work area clean and free from clutter to avoid
accidents. - Avoid using the belt sander in damp or wet locations. Ensure
the work area is well lit. - Do not expose the belt sander to rain or use it in the presence
of flammable liquids or gases. - Keep children away from the work area and prevent them from
contacting the tool or extension cord. - Store the belt sander in a dry, high, or locked-up place when
not in use, out of reach of children. - Use the belt sander at the rate for which it was intended,
avoiding excessive force. - Select the appropriate tool for the job and do not use a small
tool for heavy-duty tasks. - Dress properly, avoiding loose clothing or jewelry that can get
caught in moving parts. Wear safety glasses and a dust mask if the
cutting operation is dusty. - Avoid abusing the cord by carrying the tool with the cord or
yanking it to disconnect from the receptacle. Keep the cord away
from heat, oil, and sharp edges. - Secure the work with clamps or a vise to free both hands for
operating the tool safely. - Maintain the belt sander by keeping it sharp and clean. Follow
instructions for lubrication and changing accessories. Inspect tool
cords and extension cords periodically for damage. - Disconnect the tool when not in use, before servicing, and when
changing accessories. - Always remove adjusting keys and wrenches from the tool before
turning it on. - Avoid unintentional starting by keeping your finger off the
switch when carrying the tool. Ensure the switch is off when
plugging in. - When using an extension cord, ensure it is in good condition
and heavy enough to carry the current required by the belt sander.
Refer to Table 1 in the manual for the correct cord size based on
length and ampere rating.
z Belt Sander MODEL 9031
INSTRUCTION MANUAL
zyxwzyvxwuvt SPEClFICAT10NS Belt size
30 mm x 533 mm (1.3116″ x 21″)
Belt speed
200 m – 1,000 m (656 ft. ~ 3,280 f t , ) / m ~ n .
Overall length 380 mm (14-31/32″)
Net weight 2.1 kg (4.6 Ibs)
* Manufacturer reserves the right t o change specifications without notice. * Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
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IMPORTANT
z
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRICTOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:
zyx READ ALL INSTRUCTIONS. 1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp or wet locations. Keep work area well lit. Don’t expose power tools t o rain. Don’t use tool in presence of flammable liquids or gases.
3.KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don’t let visitors contact tool or extension cord.
4. STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high
or locked-up place – out of reach of children.
5. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was intended.
6. USE RIGHT TOOL. Don’t force small tool or attachment t o do the job of a heavy-duty tool. Don’t use tool for purpose not intended; for example, don’t use circular saw for cutting tree limbs or logs.
7. DRESS PROPERLY. Don’t wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering t o contain long hair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
9. DON’T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It’s safer than using
your hand and it frees both hands t o operate tool.
11. DON’T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECTTOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
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14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning it on.
15. AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger on switch. Be sure switch is OFF when plugging in.
zyxwzyvxuw 16. EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
TABLE 1 MINIMUM GAGE FOR CORD SETS
I
Total Length of Cord in Feet
I I I I 0 – 2 5
26 – 50
51 – 100
101 – 150
zyxwv1 uts Ampere Rating
More
Not More
Than
Than
AWG
0-
6
18
6 – 10
18
16 16
;:
14 12
10
~
12
16
16
14
12
12 – 16
14
12
Not Recommended
17. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
18. STAY ALERT. Watch what you are doing, use common sense. Don’t operate tool when you are tired.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Don’t use tool if switch does not turn it on and off.
20. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
zyx 21. REPLACEMENTPARTS.When servicing, use only identical replacement parts.
22. POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
3
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VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY t o the user – as well as damage t o the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate rating is harmful t o the motor.
ADDITIONAL SAFETY RULES
1. Hold the tool firmly with both hands.
z 2. Make sure the belt is not contacting the workpiece before the switch is turned on.
3.Keep hands away from rotating parts.
4. Do not leave the tool running. Operate the tool only when hand-held. 5. This tool has not been waterproofed, so do not use water on the workpiece
zyx surface.
SAVE THESE INSTRUCTIONS.
4
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zyxwv Installing the side grip
For your own safety, always use the side grip. Install it by screwing it firmly on the grip holder. The side grip can be pivoted
Side grip can pivoted
for easy operation. See the figure a t right.
–
Side grip
Grip holder
Installing or removing the abrasive belt
CAUTION : Always be sure that the tool is switched off and unplugged before installing or removing the belt.
Loop the belt over the front pulley. Hold the tool as shown a t right and press down to retract the front pulley so that you can slip the other end of the belt over the rear pulley. When pressing down the tool, be careful not to allow the front pulley to turn unexpectedly, causing you to lose control of the tool.
NOTE : The arrow on the inside of the belt and that marked on the rear pulley must point in the same direction.
zy
-, Arrow
5
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Switch action
CAUTION : Before plugging in the tool, always check t o see that the switch trigger actuates properly and returns to the “OFF” position when released. If i t does not operate properly, do not use the tool. Have it repaired immediately.
To start the tool, simply pull the trigger. Release the trigger to stop. For continuous operation, pull the trigger and then push in the lock button. To stop the tool from the locked position, pull the trigger fully, then release it.
Lock button
zzyxwwvvuu Speed adjusting dial
The belt running speed can be adjusted and maintained between 200 m (656 ft.) and 1,000 m (3,280 ft.) per minute by turning the adjusting dial. The dial is marked 1
Speed adjusting dial
(lowest speed) t o 6 (full speed).
CAUTION :
I
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Adjust the speed adjusting dial only within the range of numbers 1 through 6. Do not
force the dial beyond this range or damage t o the tool may result.
Operation
zyxwvut Hold the tool firmly with both hands. Turn the tool on and wait until it attains your de-
sired speed. Gently apply the tool to the workpiece surface and move the tool forward and back. Press the belt only lightly on the workpiece. Excessive pressure may damage the belt and shorten tool life.
CAUTION : 0 Secure the workpiece with clamps, etc. if there i s any possibility of it moving during the
work operations.
zyxw 0 The tool should not already be in contact with the workpiece surface when you turn the tool on or off, Otherwise a poor sanding finish, damage to the belt of loss of control of the tool may result.
0 When working with the tool, be very careful to avoid any contact of the tool and belt with any part of your body or anyone or anything near you.
6
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zyxwvutsr
Dust extraction Open the nozzle cap. Connect the hose of a vacuum cleaner/dust collector to the nozzle.
Noczazple
Vacuum cleaner
CAUTION : Always close the nozzle cap when the hose of a vacuum cleaner/dust collector i s not connected to the nozzle. Never insert your finger into the nozzle.
7
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zyxwvu
MAINTENANCE
zyxwvut CAUTION :
Always be sure that the tool i s switched off and unplugged before attempting t o perform inspection or maintenance.
Replacing carbon brushes
3
Remove and check the carbon brushes
regularly. Replace when they wear down
to the limit mark. Keep the carbon brushes
clean and free t o slip in the holders. Both
carbon brushes should be replaced a t the
same time. Use only identical carbon
brushes.
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
zyxwLimit mark
I
Brush holder cap
LScrewdriver
zyxwv ‘To maintain product SAFETY and RELIABILITY, repairs, nay other maintenance or
adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
8
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zyxwvut
ACCESSORIES
zyxwvuztyszrxyqwxp CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury t o persons. The accessories or attachments should be used only in the proper and intended manner.
0 Abrasive belt (10 per pkg)
Part No.
Grit
742301.7
I
40
742302-5
60
742303-3
80
742304- 1
100
742305-9
I
120
742334-2
I
150
9
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zyyxxw BELT SANDER
June-01 – ‘ 9 5 US
Model 9031
10
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Note: The switch and other part configurations may differ from country to country.
zyxwvutsrqponmlkjihg MODEL 9031
June-01-’95 US
MO” : ‘ EDDESCRIPTION
$zD DESCRIPTION
MACHINE
1
1
Grip 36
2
1
Hex Bolt Max40
3
1
Cap 30
4
1
Spring Pin 4 – 2 0
5
3
Tapping Screw 4×25
6
1
Flat Shoe
7
1
Tapping Screw Bind CT 5×12
8
1
Compression Spring 13
9
1
Flat Washer 12
10
1
Wmg Nut M 1 6
11
1
Gear Housing Complete
12
1
Ball Bearing 607L8
13
1
Helical Gear 35
14
1
s p m g P,n 3 5- 12
15
1
Ball Rearing 69040DW
16
1
Bearing Retainer 4 4
17
2
Tapping Screw CT 4×12
18
1
Pulley 3 3 – 6 4
19
1
Abrasive Belt 30×533 AAlOO
20
1
Pulley h e r
21
1
Flaf Washer 5
22
1
Hex Socket Head Bolt M5xZO
23
3
Tapping Screw 4×18
24
1
Handle Cover
25
1
Switch
27
1
ContlDllel
28
– 2 Tapeina Screw 4×18
MACHINE
~
29
1
30
1
31
1
32
1
33
1
34
1
35
1
36
1
37
1
38
1
39
1
40
2
41
1
42
1
43
2
44
2
45
1
46
1
47
2
48
1
49
1
50
1
51
1
52
1
53
1
Strain Relief Cord Cord Guard Sprmg PI” 4 20 Top Pulley Shaft Pulley 3 0 – 2 5
zyxwvu Ball Bearing 6880DW
Sleeve 12 Ball Bearing 6 8 8 0 O W Angle Stay Complete Arm Complete W a v e Washer 12 Hex Nut M 6 – 1 7 Name Plate Carbon Brush Brush Holder Cap Motor Housing Complete FIELD ASSEMBLY Tapping Screw Bind ET 4×60 Baffle Plate Ball Bearing 627LB Insulation Washer ARMATURE ASSEMBLY IWith Item 49 5 0 52 & 531 Fan 60 Ball Bearing 808DDW
– –
Note The switch and other part Specifications may dlffer from country to country
11
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zyxzwyv MAKITALIMITEDONE YEAR WARRANTY Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of
zyxwvu original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where: repairs have been made or attempted by others: repairs are required because of normal wear and tear: The tool has been abused, misused or improperly maintained; alterations have been made t o the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE O F THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM O F THIS WARRANTY.
zyxwvut MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES O F “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE.” AFTER THE ONE-YEAR TERM O F THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply t o you. Some states do not allow limitation o n how long an implied warranty lasts, so the above limitation may not apply t o you.
Makita Corporation
3-11-8, Sumiyoshi-cho, Anjo, Aichi 446 Japan
883891 – 064
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PRINTED IN JAPAN
1995 – 7 – N
