Foamit Ss2-fmh Footwear Sanitation System User Manual

FOAMit SS2-FMH Footwear Sanitation System

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

WARNING

Read this manual completely and understand the machine before operating or servicing it.

• Read all instructions before operating or interacting with this unit.
• Always wear appropriate personal protective equipment (PPE) when operating or servicing unit.
• Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet (SDS).
• If this unit is modified or serviced with parts not listed in this manual, the unit may not operate correctly.
• This unit is for use with fully protective footwear only.
• Chemical Spray Hazard
  • Insert foot fully into unit and press down with heel. Partial insertion may cause chemical spray to face and eyes.
  • Wear splash goggles when required by chemical manufacturer, SDS, or OSHA.
  • Do not remove or modify spray guard.
• Always disconnect the unit from compressed air before performing any maintenance.
• Do not exceed an incoming air pressure of 130psi (8.9 bar).
• Do not exceed a fluid temperature of 100˚F (37˚C).
• Never use unit with hydrocarbons.

PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.

• Always remember to recycle.
  • Specifications and parts are subject to change without notice.

INTENDED USE

This machine is designed to help sanitize footwear at transition zones with a focus on reduced moisture. This machine is intended to sanitize shoe soles and not intended for any other use.

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

• Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings.

LIFT POINTS

INSTRUCTIONS

Installation Instructions

For SS2 Unit:

1. Position footwear sanitizing unit in desired location.
2. If desired, mount the chemical jug to the wall using the provided mounting hardware (WMS14, WMS14A) and rack (SSJR2). The chemical jug should not be mounted higher than 30 in. (0.7 m) above the unit. Suction hose length should not exceed 8 ft. (2.4 m).
3. Connect an air line to the air fitting (AP25).
4. Follow all instructions from chemical manufacturer. Fill the chemical jug (J2.5BKSR) with pre-mixed or ready-to-use chemical solution and connect the suction line to the jug suction fitting.
5. Prime the unit according to the Priming Instructions.

For SS2-FMH Unit

1. Select desired location to mount footwear sanitizing unit.
2. Attach handle (FS-HNDL) to handle bracket (FS-FMB) with bolts (B5161834) on the ends. Secure with set screws (B5161834 and LNSS516).
3. Mount handle assembly to floor or wall (hardware not included).
4. Lift up on the shroud (SS2-SH), rotate the top half of the unit, and slide top half of unit from the bracket (FS-GUARD) to release from the base.
5. 5. Hook the plate (FS-FMP) on the underside of the collection basin to the bracket at the base of the mounting handle.
6. If desired, mount the chemical jug to the wall using the provided mounting hardware (WMS14, WMS14A) and rack (SSJR2). The chemical jug should not be mounted higher than 30 in. (0.7 m) above the unit. Suction hose length should not exceed 8 ft. (2.4 m).
7. Connect an air line to the air fitting (AP25).
8. Follow all instructions from chemical manufacturer. Fill the chemical jug (J2.5BKSR) with pre-mixed or ready-to-use chemical solution and connect the suction line to the jug suction fitting.
9. Prime the unit according to the Priming Instructions.

For SS2-MBS Unit

1. Select desired location to mount footwear sanitizing system.
2. Attach handle (FS-HNDL-C) to boot scrubber base (MSC100-C-BASE) with bolts (B5161834) on the ends. Secure with set screws (B5161834 and LNSS516).
3. Slide debris tray (DBTR) under boot scrubber, lift up and hook tray into slots on front of the boot scrubber frame to secure.
4. Connect debris shield (DBSH) by sliding hooks into the slots on the back the boot scrubber frame. Note: Brushes (BR10S) must be removed before installing/uninstalling debris shield.
5. Position boot scrubber in desired location and mount to floor (hardware not included).
6. Position mounting bracket (FS-BPL) for footwear sanitizer next to the boot scrubber and secure to the floor (hardware not included).
7. Hook the plate (FS-FMP) on the underside of the collection basin to the mounting bracket (FS-BPL).
8. If desired, mount the chemical jug to the wall using the provided mounting hardware (WMS14, WMS14A) and rack (SSJR2). The chemical jug should not be mounted higher than 30 in. (0.7 m) above the unit. Suction hose length should not exceed 8 ft. (2.4 m).
9. Connect an air line to the air fitting (AP25).
10. Follow all instructions from chemical manufacturer. Fill the chemical jug (J2.5BKSR) with pre-mixed or ready-to-use chemical solution and connect the suction line to the jug suction fitting.
11. Prime the unit according to the Priming Instructions.

WARNING: Chemical Spray Hazard

• Insert foot fully into unit and press down with heel. Partial insertion may cause chemical spray to face and eyes.
• Wear splash goggles when required by chemical manufacturer, SDS, or OSHA.
• Do not remove or modify spray guard.

Priming Instructions:

Note: This unit is for use with fully protective footwear only. Do not activate the unit if a user’s foot is not positioned inside the spray guard (SS2-SH).

1. Verify that the chemical jug (J2.5BKSR) is full, and connect the jug to the unit suction line. Check all tubing connections and verify that none are loose or leaking.
2. Place foot on the grate (FS-GRATE) and step down with heel 10-15 times or until all air has been purged from the suction line.
3. Check bottom of footwear for proper sanitizer application. The entire sole should be covered with a consistent spray pattern.

Operation Instructions

For SS2 Unit:

1. Place one foot on the grate (FS-GRATE) and step down with heel to activate the spray.
2. Repeat the process with your other foot.

For SS2-FMH Unit:

1. Grip the handle (FS-HNDL) with both hands to establish 3 points of contact.
2. Place one foot on the grate (FS-GRATE) and step down with heel to activate the spray.
3. Repeat the process with your other foot.

For SS2-MBS Unit:

1. Grip the handle (MBS-HNDL) above the manual boot scrubber with both hands to establish 3 points of contact.
2. Place one foot in the brushes and push foot back and forth to remove debris. Repeat the process with your other foot.
3. Move to the footwear sanitizer and grip the handle (FS-HNDL) above with both hands to establish 3 points of contact.
4. Place one foot on the grate (FS-GRATE) and step down with heel to activate the spray.
5. Repeat the process with your other foot.

Maintenance Instructions

The unit should be cleaned regularly to ensure that it is in a clean condition. Cleaning schedule will depend on frequency of use and types of soils. Follow daily maintenance instructions to keep the unit clean; clean more often if necessary. Clean parts by any method suitable for the material type and safe for the facility environment. For example: use food-safe cleaner and food-safe material in a food processing facility. Always wear appropriate personal protective equipment (PPE) when operating or servicing unit.
Before performing any maintenance, disconnect the unit from the compressed air supply. After maintenance is complete, reconnect compressed air, verify suction line and fittings are secure, and re-prime the unit according to the Priming Instructions.

Daily Maintenance for SS2, SS2-FMH, and SS2-MBS Units:

• Inspect the stainless foot grate (FS-GRATE) and shroud (SS2-SH) for soil and wipe clean.
• Wipe clean the polycarbonate spray guard (SS2-SPGRD).
• The basin (SS2-H) should be emptied and cleaned each time the chemical supply container is changed or refilled. Follow instructions on how to clean collection basin
  (SS2-H).
• Verify that the nozzle assembly is free of any debris or blockage. Rinse with low pressure water if necessary.
• Inspect all tubing for leaks or excessive wear. Make sure all hose clamps and push fittings are in good condition and properly secured.

Daily Maintenance for SS2-MBS Unit Only:

• Remove brushes (BR10 and BR10S) by lifting them out from the brush bracket. Remove debris and clean. Brushes should be replaced every 6 months depending on wear.
• Slide out debris tray (DBTR). Empty debris and wipe clean.
• Lift up on debris shield (DBSH) to remove.
• Base assembly of the unit is fully stainless and can be cleaned in place by any method suitable for stainless steel.

How To Clean Collection Basin (SS2-H):

• Empty collection basin (SS2-H)
  • Lift up on the shroud (SS2-SH), rotate the top half of the unit, and slide top half of unit from the bracket (FS-GUARD) to release from the base.
  • Stand top half of unit on short end. Setting unit down in other position may cause damage to nozzle assembly.
  • Grab handle on front of collection basin and tip up to empty.
  • Slide top half of unit back into place on collection basin.

Other Maintenance for SS2, SS2-FMH, and SS2-MBS Units:

• Inspect all parts of the unit regularly, and clean if necessary.

PARTS MATERIAL LIST

Troubleshooting Instructions

If footwear sanitizing unit will not spray:

• Check valve stem (SS1B2WV valve stem) and roller cam (RCA) to ensure proper movement and compression (Refer to Figure 1 below)
• If the pump is cycling, but the unit does not spray, the pump may be air locked.
• Check the suction line and strainer for debris and clean if necessary.

If footwear sanitizing unit sprays irregularly:

• Verify that the unit is connected to an appropriate compressed air source. This unit requires 40 psi (2.8 bar) with 1 CFM (28.3 l/min) to operate. To maximize unit lifespan and performance, compressed air should be clean and dry.
  Note: If air source has a high moisture content, install a water separator (WS-20CFM) before the unit.
• Verify the pump is cycling regularly. The pump can be disassembled and the o-ring can be relubricated with a silicone-based lube.
• Check the spray tips (FCN120) and make sure they are not clogged or blocked by debris. The spray tips may be removed and cleaned if necessary.
• Check hose clamps and ensure that barbs are secure.
• Check all tubing connections and verify that none are loose, broken, or leaking.

PARTS DIAGRAMS – UNITS WITH STANDARD FITTINGS

PARTS DIAGRAMS

PARTS LIST

• Model Number: SS2, SS2-FMH, SS2-MBS AND RELATED UNITS