Las 11596 Sd260 Cycle Rack For Towbar Instruction Manual

LAS 11596 SD260 Cycle Rack for Towbar Instruction Manual
LAS 11596 SD260 Cycle Rack for

Details about this Instruction Manual

Foreword
These fitting instructions will assist you with the proper and safe fitting of the SD260 bike carrier.

Obligations Concerning the Handling of this Instruction Manual

Any person who

  • fits
  • cleans or
  • disposes of

This bicycle carrier must have noted and understood the complete content of this instruction manual.
Always keep this instruction manual to hand and in a safe place. If the bicycle carrier is passed on, pass on the instruction manual with it.

Proper Use

The SD260 bicycle carrier serves to transport a maximum of two bicycles. It may be fitted only on tow hitches that meet the requirements specified in the chapter on Coupling Requirements.
Moreover, under no circumstances is the maximum permitted load of the bicycle carrier to be exceeded.
Proper use also includes adherence to all information in these fitting instructions and particularly adherence to the safety instructions. Any other use is considered to be improper and may cause damage to property or injury to people. EAL GmbH accepts no liability for damages caused by improper use.

Safety instructions – explanation of the categories

You will find in these instructions the following categories of safety instructions:

Warning Icon WARNING!

Personal injury possible:
Instructions with the heading WARNING warn of a possible impending danger. Failure to avoid such danger could result in serious or even fatal injuries.

Warning Icon CAUTION!

Personal injury or material damage possible:
Instructions under the heading CAUTION warn of possibly impending danger.
Failure to avoid such danger may result in slight or minor injuries.
The product or other nearby objects may be severely damaged.

Warning Icon ATTENTION!

Personal injury or material damage possible:
Instructions under the heading ATTENTION warn of a potentially harmful situation.
Failure to avoid such situations may result in damage to the product or other nearby objects.

Note Icon NOTE

Other instructions:
Useful tip. Makes operation or fitting of the product easier or gives a better understanding.

The respective safety symbol used does not replace the text of the safety instruction.
You must therefore read the safety instruction and follow it exactly.

Scope of delivery

Scope of delivery

A = bike carrier
B = 2 keys
C = 2 safety straps for front wheels
D = 1 Safety strap for bicycle frame
E = frame holder long
F = frame holder short
G = assembly instruction and safety regulations

Unpack all the components and check for the presence of all parts.

Technical specifications

Material:Steel/aluminium
No of bicycles2
Net weight:approx. 20,5 kg
Max. load:60 kg
Load capacity per wheel rail (max.)30 kg
Wheel base (max.)130 cm
Rail gap24 cm
Max. tyre width up to3,25 inches
SlidableYes
Dimensions (WxHxD):approx.108 x 75 x 60 cm

The bike carrier is suitable for the transport of two bicycles at most. Please check the maximum permissible ball load. You can find it on the identification plate of the tow bar of your car

The total weight of the bike carrier with the bicycles cannot exceed the maximum permissible ball load of the tow bar.

Max. permissible ball loadWeight bike carrierMax. carrying capacity
50 kg20,5 kg29,5 kg
60 kg20,5 kg39,5 kg
75 kg20,5 kg54,5 kg
90 kg20,5 kgmax. 60 kg
120 kg20,5 kgmax. 60 kg

Coupling Requirements

Warning Icon DANGER!
The tow hitch breaking can cause injury to people.
The coupling may break as a result of fitting the bicycle carrier on a coupling in a material that is too soft.

  • Fit the bicycle carrier only on a coupling made of St52 steel, GGG52 grey cast iron or better quality
  • Never fit the carrier on a coupling made of aluminium, other light metals or plastic.
  • Only suitable for use on the coupling of a passenger car
  • Note the instructions of the coupling manufacture.
    Coupling Requirements

Fit the bicycle carrier only on tow hitches with the following properties:

Material: …….. Min. St52 steel or GGG52 grey cast iron
D-value…. ≥

Tow ball: Ø50mm (class A-50 according EC 94/20 or ECE R55)

Safety Instructions

Follow the fitting instructions carefully. Failure to follow the instructions can lead to personal injuries and material damage.
If you are not sure about correct fitting, ask your dealer or the manufacturer for further information. Neither the manufacturer nor dealer are liable for damages which are due to improper use or fitting.
Check the bike carrier and the load regularly: you are required to do so and may be held liable in case of damage.

Note Icon NOTE
The legal regulations and provisions on the transport of goods on the back of your vehicle apply when driving with a mounted bicycle carried.

Warning Icon NOTE
Personal injury or material damage due to changed vehicle driving characteristics.
Driving with the bike carrier fitted will affect the driving characteristics of your vehicle

  • Adjust your speed to the new driving characteristics
  • Never exceed a speed of 130 km/h.
  • Avoid sudden and jerky steering movements
  • Remember that your vehicle is longer than usual.

Warning Icon WARNING!
Personal injury or material damage due to overloading.

Exceeding the max. carrying capacity of the bike carrier or the permissible bearing load of the trailer coupling or the permissible overall weight can lead to serious accidents.

  • Observe the information on the max. carrying capacity, permissible bearing load and permissible overall weight of your vehicle. Never exceed these specifications.

Warning Icon WARNING!
Personal injury or material damage due to an incompletely fitted bike carrier.

Driving with a extended or folded bike carrier can lead to accidents.
The moving parts of bike carrier constitute a source of danger if not properly fitted

  • Remove the bike carrier if it is not needed
  • Never drive with a extended or folded bike carrier.
  • Ensure that the bicycle carrier is always locked with both locking pins.

Warning Icon WARNING!

Personal injury or material damage due to loss of the bicycles.
Carrying bicycles without using the safety straps can lead to accidents.

  • Before the start of every journey, check the correct and firm attachment of the strap around the bikes and the frame holder bracket of the carrier (see Step 8 of chapter “Mounting bicyycles”).
  • Before the start of every journey, check the correct and firm attachment of both straps around the front wheel, and the strap around the rear wheel of the bicycle
  • Tighten the straps if necessary.
  • Before the start of every journey, check that the straps are not worn or damaged.
  • A damaged or worn strap must be replaced with an undamaged one before driving. Only strap which are approved by EAL GmbH may be used for this.

WARNING!

Personal injury or material damage due to projecting parts.

Parts projecting beyond the edge of the vehicle or bike carrier can cause personal injury or material damage when driving

  • Fit only such parts which do not project beyond the edge of the vehicle or bike carrier.

Warning Icon WARNING! 

Personal injury or material damage due to tarpaulins.
Tarpaulins increase the air resistance. They can become loose and fly about leading to serious accidents.

  • Never use tarpaulins or covers.

Warning Icon WARNING!
Personal injury or material damage due to loss of the bicycles.
After the attachment, the carrier first settles properly into the coupling after driving several kilometres.

  • Check the attachment of the carrier for secure attachment after driving several kilometres.
  • Redo the attachment if it is loose.

Warning Icon WARNING!
Personal injury or material damage due to the breaking off of the bike carrier.
Driving with a mounted bike carrier over difficult terrain can lead to the carrier breaking off .

  • Do not use the bike carrier when driving over difficult terrain.
  • Drive slowly over speed bumps: max. Speed 10 km/h.

Warning Icon ATTENTION!
Material damage due to opening rear door or tailgate.
The rear door or tailgate could impact against the bike carrier and be damage

  • Switch off electric tailgates and operate them manually.
  • Extend the bike carrier before opening the reardoor or tailgate.

Warning Icon ATTENTION!
Material damage due to hot exhaust gases.
Damage can be caused to the bike carrier or the bicycles if the exhaust pipe is too close.

  • Fit an exhaust deflector if necessary.

Fitting the registration plate to the bike carrier

Plate to the bike carrier
Plate to the bike carrier

Fitting the frame holders to the bike carrier

Bike carrier

Fitting the bike carrier to the trailer coupling

Park your vehicle on a level surface and apply the handbrake.

Warning Icon WARNING!
Personal injury or material damage due to damaged bike carrier.
Damage of the carrier, e.g. by bent parts, cracks or scratches, prevent the safe operation of the carrier.

  • Do not fit the bike carrier if it is damaged in any way.
  • Proceed as described in the chapter “Maintenance”

Warning Icon WARNING!
Personal injury or material damage due to loss of the bike carrier during the journey.
A faulty or defective connection between the bike carrier and trailer coupling can lead to the detachment of the bike carrier.

  • Replace the trailer coupling if it is damaged.
  • Clean the trailer coupling of dirt, dust and grease.

Note Icon NOTE
There is often a layer of paint on the coupling ball. For the best possible attachment of the bike carrier, this paint coating should be carefully removed. Note the instructions of the coupling manufacturer.
trailer coupling
trailer coupling
trailer coupling

Warning Icon WARNING!
Personal injury or material damage due to unsecure bike carrier.
If the lever is not secured by locking, the bike carrier could become detached from the vehicle during the journey

  • Always lock the bike carrier.
  • Check that you have locked the lever and removed the key. Locking the bike carrier also impedes its possible loss by theft.

Warning Icon WARNING!
Personal injury or material damage due to loss of the bike carrier during the journey.
A loose connection between the bike carrier and trailer coupling can lead to detachment of the bike carrier.

  • Check the bike carrier for secure attachment.
  • Repeat steps 1 to 4 in the event of a loose connection. If this brings about no improvement, the quick connector may need to be adjusted, see chapter “Adjustment of the quick connector”.
    trailer coupling

Warning Icon WARNING!
Personal injury or material damage due to unsecured U-tube or not fully extended wheel holders.
If the U-tube is not secured properly by the quick release levers, it could fold down during the journey

  • Fold down the quick release levers until you feel they click into place.
  • The wheel holders are extendable. To guarantee optimum stability of the bicycles, they should always be fully extended before use.
    trailer coupling
    trailer coupling
    trailer coupling

Warning Icon WARNING!
Personal injury due to not being seen by other road-users.
Driving with folded or a defective lighting system can lead to accidents.

  • Fold down the quick release levers until you feel they click into place.
  • Check the correct operation of the lighting system before the start of every journey.
  • Replace any defective bulbs.
  • Check the connection between the plug and coupling.
    Mounting bicycles
    Mounting bicycles

Mounting bicycles

Warning Icon ATTENTION!
Personal injury or material damage possible due to loose parts.
Improperly tightened parts on the bicycles can become loose during the journey.

  • Remove all parts not firmly attached to the bicycle, such as e-bike battery, bicycle pump, bicycle bag, bicycle crate, bicycle basket, child seat, bottle or navigation device.

Note Icon NOTE
In order to improve the driving characteristics of your vehicle, mount the heavier bicycle first. If carrying only one bicycle, this should be mounted in the rail closest to the rear of the vehicle.

Note Icon NOTE
The frame holders are flexible to place on the U-tube, and are also flexible to place on your bicycle. Try the first time which position in your situation works best (and most stable affirmative is). It is important to place the frame holder as high as possible, giving maximum stability.
Mounting bicycles
Mounting bicycles
Mounting bicycles
Mounting bicycles
Mounting bicycles
Mounting bicycles
Mounting bicycles
Warning Icon WARNING!
Personal injury or material damage due to loss of the bicycles.
Carrying bicycles without using the safety straps can lead to accidents.

  • Before the start of every journey, check the correct and firm attachment of the strap around the bikes and the Frame holder bracket of the carrier (see step 8).
  • Before the start of every journey, check the correct and firm attachment of both straps around the front wheel, and the strap around the rear wheel of the bicycle.
  • Tighten the straps if necessary. Before the start of every journey, check that the straps are not worn or damaged.
  • A damaged or worn strap must be replaced with an undamaged one before driving. Only strap which are approved by EAL GmbH may be used for this.
    Mounting bicycles

Warning Icon WARNING!
Personal injury or material damage due to loss of a bicycle during the journey.
A loose connection between the bike carrier and bicycle can lead to detachment of the connection and loss of the bicycle.

  • Check the bicycles for secure and complete attachment
  • Repeat steps 1 to 8 of this chapter in the event of a loose connection.

Sliding the bike carrier, access to the luggage space

Warning Icon ATTENTION!
Material damage due to opening reardoor or tailgate.
The reardoor or tailgate could impact against the bike carrier and be damaged.

  • Switch off electric tailgates and operate them manually.
  • Release the sliding mechanism by lifting both knobs.
  • Extend the bike carrier before opening the reardoor or tailgate.
  • Carefully open the reardoor or tailgate.
    Sliding the bike carrier

Warning Icon CAUTION!
Personal injury or material damage due to sudden sliding of the carrier.
Body parts or objects under or in front of the carrier when it is extended may be trapped.

  • Make sure that there is nothing under the carrier.
  • Keep all body parts, and particularly your head, clear, and maintain a suitable safety distance.
  • Hold the upperframe of the carrier with both hands and carefully slide backwards (see fig. 2)
    Sliding the bike carrier
    Sliding the bike carrier
    Sliding the bike carrier

Warning Icon CAUTION!
Personal injury or material damage possible when sliding back the carrier.
Body parts or objects between the carrier and the vehicle when it is folded up may be trapped

  • Remove any objects between the carrier and the vehicle.
  • Hold the upper frame of the carrier with both hands and carefully slide forwards.

Warning Icon WARNING!
Personal injury or material damage possible due to loss of the bike carrier during the journey.
Riding with a bike carrier which is extended can result in detachment of the carrier or the coupling.

  • Slide the carrier forwards before the start of the journey (see fi g. 5 of this chapter).
  • The sliding mechanism locks back (you hear two clicks) by sliding back the entire bicycle carrier. Both levers are in the low position (see figure 6).
  • Check that the bike carrier is properly secured in this position.
    Sliding the bike carrier

Warning Icon ATTENTION!
Before driving off , check that the bicycle carrier is fully pushed back and engaged.

Dismantling the bike carrier

To dismantle the bike carrier, proceed in the reverse order to fitting:

  • Unlock the U-tube and rear lights and fold it down into the storage position.
  • Fold the bike carrier together.
  • Remove lighting connector from the car.
  • Release the quick-connector lever and pull the bike carrier of the towbal

The ingenious folding system makes it convenient to carry and to store.
Dismantling the bike carrier
Dismantling the bike carrier
Dismantling the bike carrier

Cleaning and maintanance

Under normal conditions and use, the bike carrier only requires cleaning, and is otherwise maintenance free.
Clean the bicycle carrier regularly when used in coastal areas or in winter conditions in order to wash off any salt and prolong the service life of the bicycle carrier.
The bike carrier can be cleaned with a mild cleaning agent, with warm water and/or a soft cloth. First remove any coarse dirt and dust
Do not use any solvents or similar cleaning agents, since these can damage the bike carrier.
Leave the bike carrier to dry on its own. Do not use any electrical driers or other heating equipment to speed up the drying process.
Clean the bike carrier regularly when used in coastal areas or in winter conditions in order to wash off any salt and prolong the service life of the bike carrier.
Store the bike carrier in a dry and protected area when not used for extended periods (e.g. over winter) in order to prolong the service life of the bike carrier.
Always slide the bicycle carrier back into the transport position so no dirt or dust can remain in the sliding mechanism and limit a smooth sliding. In case of fouling of the sliding mechanism, rinse it with water.
Check the bike carrier for wear before the start of every journey. Defective parts and straps must be replaced.
The steel parts of the bike carrier are protected in the works against corrosion by a powder coating. If this paint coating is damaged, please have the damage rectified professionally as soon as possible.
Please refer to our customer service for the replacement of parts. Any modification of original parts and materials or the construction of bike carrier can adversely affect its safety and serviceability.

Disposal

Disposal Icon
Due to its lighting system, the bicycle carrier is an electrical device.
Do not dispose of electrical appliances in household waste! Discarded electrical and electronic equipment must be collected separately and recycled in an environmentally sound manner. Contact your municipal or city government on how to dispose of old electronic equipment. The materials are recyclable. You are making an important contribution to protecting our environment through recycling, material recycling or other forms of re-utilising old appliances!

Dispose of the bicycle rack in accordance with the laws and conditions in your country.

Adjustment of the quick release fastener

Carry out this maintenance operation only if the bike carrier cannot be fitted firmly to the trailer coupling, as described in the chapter “Fitting the bike carrier to the trailer coupling”.

  • Remove the bike carrier from the trailer coupling, as described under “Dismantling the bike carrier”.
  • Loosen the locking nut slightly (fig. 1).
  • Screw in the setting screw one quarter of a turn (fig. 1)
  • Tighten the locking nut (fig. 2)
  • Check whether the carrier is now firmly seated on the trailer coupling, as described under “Fitting the bike carrier to the trailer coupling”. If not, repeat the above steps.
    Dismantling the bike carrier

Plug assignment

The bicycle carrier is equipped with a lighting system. This is connected to the socket on the trailer coupling with a 13-pin plug. If your vehicle has a 7-pin connection instead of a 13-pin one, the corresponding assignments are listed below. This information is only for the retrofi tting by a specialised dealer. A retrofi tting by non-trained persons is not permitted.

7 Pin
Plug assignment

1/LTurn signal light, leftyellow
2/54GRear fog lightblue
3/31Earthwhite
4/RTurn signal light, rightgreen
5/58RTaillight , rightbrown
6/54Brake lightred
7/58LTaillight , leftblack

The reversing light is not working via the 7-pin plug!

13 Pin
Plug assignment

1Turn signal light, leftyellow
2Rear fog lightblue
3Earthwhite
4Turn signal light, rightgreen
5Taillight , rightbrown
6Brake lightred
7Taillight , leftblack
8Reserving lightgrey
9Not assigned
10Not assigned
11Not assigned
12Earth
13Not assigned 

12 V Bulb
Plug assignment

112 V 21/5 W BAY15d
212 V 21 W BAY 15d orange
312 V 21 W BAY 15d
412 V C5 W

Part list

Part list

Pos.DescriptionQTYRemark
1Inner-hex bolt2M5*45
2Big wahser4M5
3License plate holder1
4Rear light left1
5Left lamp protector1
6Lamp protector rotating spring2
7Lamp protector rotating fastener2
8Lamp rotating button2
9Uppon sliding Alu-tube1
10Plastic wheelholder left1
11Lockable strap frameohlder long1Ø30
12Lockable strap frameohlder short1Ø30
13Hexagon socket head shoulder bolt2M6*Ø8*85
14Washer4M8
15Special plastic washer2
16U-Tube1
17Hex-socket round head bolt2M8*100
18Hex-socket round head bolt2M10*105
19Hex-socket round head bolt4M6*60
20Washer8M6
21Quick connector cover1
22Quick connector1
23Back-cap of buttom sliding tube2
24Buttom sliding tube right1
25Front-cap of buttom sliding tube2
26Mid-sliding tube2
27Hex-bolt4M6*75
28Linner tube4
29Back-cap top slidign tube2
30Plastic wheelholder right1
31Cap nut6M5
32Spring washer6M5
33Washer6M5
34Right lamp protector1
35Carman rear light right1
36Hex-socket round head bolt2M5*35
37Hex-socket round head bolt2M5*30
38Lamp tilting subassembly1
39Cylinder nut2M6
40Plastic handle2
41Buttom sliding tube left1

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References

Documents / Resouces

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