Sunfire Sf-150 Radiant Heater User Manual

Sunfire Sf-150 Radiant Heater User Manual

SUNFIRE - LogoSF-150 Radiant Heater
User ManualSUNFIRE SF-150 Radiant Heater

SF-150 Radiant Heater

SymptomPossible CauseCorrective Action
1.Will not start.Main electrical power circuit breaker trippedReset breaker
Optional thermostat turned down or improperly installed/defectiveTurn thermostat up, check for loose wires and test components and replace if needed.
Primary control safety tripped/defectiveReset/test components, replace if needed
Too much light showing on CAD cell/defectiveEliminate light to CAD cell/test component
Tip switch contacts are closedIf plugged in, verify amber light is on. If not, it is a tip switch issue. Make sure SunFire unit is level. If level, tip switch may be defective and need replacement.
2.Attempts to fire but does not establish a flameLow fuelAdd fuel to tank
Contaminated fuelDrain fuel by removing plug on bottom of fuel tank, clean, retighten plug, and fill with clean fuel.
Clogged nozzle/Dirty fuel filterRepalce nozzle/fuel filter
Air bubble in fuel lineCan sometimes be cleared by starting 3-4 times. Or fix using the following process. Step 1: Open burner control housing. Step 2: Loosen nut that holds copper fuel line to the ignitor box See Fig. 7-1. Step 3: Hold a rag around loosened nut to catch fuel. Step 4: Turn unit “on”. At 15 seconds the solenoid will open from the pump and fuel will pour out. Catch fuel in rage and immediately turn unit off. Step 5: Re-tighten copper fuel line and re-test heater. Also Inspect fuel filter assembly and hose connections for air gaps if not tight or stripped or for possible cracks in the hose.
SymptomPossible CauseCorrective Action
2.Attempts to fire but does not establish a flame – cont’dElectrodes not sparkingThrough front heat dome, look for sparking when turning unit on. Clean or replace electrodes.
Clogged nozzle
or defective fuel pump.
Replace nozzle by removing burner from cone assembly. Or replace defective fuel pump.
3.Fires and then fails Only if fails contintually withinCAD cell is dirtyClean CAD cell with cloth. If issue still pursists see below.
30 seconds
CAD Cell is misalignedTest CAD cell by slightly adjusting position a few times. If issue pursists, see below.
CAD cell is defectiveTest by using a jump wire from terminal Fl to terminal F2 on the primary control with the following process. Step 1: Hook jumper to Fl. Step 2: Start unit and wait until flame is present. Step 3: Then immediately hook jump wire to F2. If unit continues to run after 1 minute, CAD cell is defective and needs to be repalced. WARNING: THIS IS FOR TESTING PURPOSES ONLY. FOR SAFETY, DO NOT CONTINTUE TO OPERATE USING JUMP WIRES.
Burner settings may need adjustment.Test burner. Remove burner housing panel to access the burner. Start the SunFire and view the LED lights to the right of the burner primary control. If green light continues to blink, an adjustment may be needed. Adjust the top fuel pressure screw along with very slight adjustements to the air band until a correct adjustment is achieved and the green light stays solid green.
SymptomPossible CauseCorrective Action
4.Fires and then fails Only if fails after at least 30Contaminated fuel supplyDrain tank from side plug, clean, and fill with clean fuel.
seconds with a flame
Dirty fuel filterClean and replace filter
Improper air flow causing a poor flame. The CAD cell may shut unit off with a poor flame.Adjust air band setting to 1.50 and test flame. See air band adjustement on Figure 3-1.
Plugged nozzle or pre-heater assemblyClean or replace nozzle
Improper power supplyIf using agenerator, run for 20 minutes and retry. Try a clean or different power supply.
Slight haze or dust build up on CAD cell.Wipe off CAD cell eye with a rag and restart. you may need to click reset button.
5.Black smoke or whisking Whisking – flames protrudeNozzle is dirty or cloggedReplace nozzle
Improper Air flowAdjust air band to 1.5 position
through holes in dome face
Improper fuel flow rateAdjust fuel flow rate
Only after replacing nozzle
6.Runs briefly on a generator and shuts offGenerator is low on chargeRun generator for 20 minutes, then plug in SunFire unit and restart.
7.Amber lamp does not lightLoose wiresCheck all power and tip-switch wires for cut or loose wires and secure or fix if needed.
Tip switch is closedLevel SunFire or replace tip switch.
Bad LightReplace light
Defective primary control circuit boardReplace primary control
8.Won’t fire If using a thermostatCheck temperature setting.Set thermostat to a higher temperature if desired.
Check for loose wiresTighten wires for improved connection to thermostat.
Defective thermostatReplace thermostat.
Note: Thermostat must not
require an external 24V power
source – if used it will damage
the primary.
SymptomPossible CauseCorrective Action
9.No green light calling for heat when unit is turned onCheck the reset buttonPush and hold the reset button
If using thermostatSee #8 above
Defective PrimaryReplace primary
10.Bad flameClogged NozzleSoak Nozzle in parts cleaner/degreaser and blow it out. Or replace nozzle.
Dirty/poor fueldrain fuel and add new clean fuel.
Clogged/dirty filterReplace filter
11.Smoky flameOpen transformer lidMake sure lid is closed
Diesel treatment was usedAdd clean fuel to decrease treatment ratio, or drain all fuel and replace with new fuel and clean diesel treatment.
Air flow is restrictedCheck air band and increase the air flow until smoke is no longer visible.
Improper seal between fuel fliter and filter assembly.Check the seal on the fuel filter to make sure there are no obstructions between the filter and the filter assembly that could allow air to become mixed in the fuel, causing an improper fuel mixture.
Bad fuelDrain fuel from tank and add new clean fuel.
12.No flameNo fuelAdd fuel
fuel is not sprayingThere are multiple possibilities. Call your distributor or the manufcturer at (855) 251-1649 for instructions.
Vaccum leakCheck hoses for leaks and tighten or replace.
Other issuesWe are here to assist you.Call us at (855) 251-1649

HELPFUL SERVICE MANUAL IMAGES

FIGURE 1-1 Burner Housing/Control Box

SUNFIRE SF-150 Radiant Heater - Figure 1

FIGURE 1-2 Burner Pressure Valves

SUNFIRE SF-150 Radiant Heater - Figure 2

Note: Turn right for more fuel flow and left for less fuel.

FIGURE 1-3 Igniter Assembly

SUNFIRE SF-150 Radiant Heater - Figure 3

Note: Loosen screws and turn clamps to open igniter assembly.

FIGURE 2-1 CAD Cell

SUNFIRE SF-150 Radiant Heater - Figure 4

FIGURE 2-2 Inside igniter box

SUNFIRE SF-150 Radiant Heater - Figure 5

Note: If there is excessive dust while running the SunFire, the inside area of the igniter box should be inspected and cleaned periodically.
Dust can build and causing the unit to turn of prematurely from dust build up on the CAD cell, which will shut the unit off for safety as the flame will not be visible and the  electrodes may not receive a proper spark If igniters are dirty. If dirty, simply clean with cloth.

FIGURE 3-1 Air Band SUNFIRE SF-150 Radiant Heater - Figure 6

Note: The Air band should be set to approximately 1.25 – 1.5. Reducing the air band to a lower level will reduce the amount of airflow to the flame giving a higher  concentration level of fuel that will raise the temperature of the SunFire. However, if reduced too low, it can cause whisking – see Figures 4-1&2 for examples. Reducing too  low can become dangerous. This can easily be solved by increasing the amount of air within the flame by increasing the level of the air band.
If the air band level is set too low, upon start up, you may notice some smoke and a more noticeable smell of diesel.

FIGURE 4-1 Primary Control

SUNFIRE SF-150 Radiant Heater - Figure 7

Note: Will blink for a second before the green flame sense light turns no. This simply let’s you know the unit has been turned on and will be calling for heat to produce a flame.

FIGURE 4-2 Primary Control

SUNFIRE SF-150 Radiant Heater - Figure 8

Note: A green light that blinks indicates potential issues with the flame not running efficiently. Check symptoms and causes on previous pages. If green light remains solid,  the flame is running correctly. If flame gets just a little worse, it will shut the heater off. It will auto-restart one more time and if it happens again,it will go into lockout and  you will need to hit the reset button to restart.

FIGURE 4-3 Primary Control

SUNFIRE SF-150 Radiant Heater - Figure 9

Note: If red “locked out” light is on, the control has failed to sense a flame after two attempts to fire and the reset button must be pressed before attempting to start again.  When unit is turned on and does not fire on first attempts, this light will blink for 45 seconds. A 2nd attempt will be made and if no flame is sensed, the light will turn solid  until the reset button is pushed.

FIGURE 5-1 Minor Whisking SUNFIRE SF-150 Radiant Heater - Figure 10

Note: It is recommended to increase the air band setting to approximately 1.50 and reduce the fuel flow on the high pressure valve if necessary.

FIGURE 5-2 Severe Whisking

SUNFIRE SF-150 Radiant Heater - Figure 11

Warning: This is can be dangerous at these levels. It is recommended to immediately increase the air band setting to approximately 1.50 and reduce the fuel flow on the high  pressure valve.

FIGURE: 6-1 View Inside Cone of Nozzle/Flame Assembly

SUNFIRE SF-150 Radiant Heater - Figure 12

Note: It is important that the nozzle and electrodes remain free from excessive build-up. Clean if necessary or replace nozzle. It is critical to never run the unit without the  burner cone in place to produce a proper flame.

FIGURE: 7-1 Copper fuel line in Burner Assembly

SUNFIRE SF-150 Radiant Heater - Figure 13

SUNFIRE SF-150 Radiant Heater - Figure 14

ITEM NO.PART NUMBERDESCRIPTIONQTY.
129462SUNFIRE DOME ASSEMBLY1
234099NUT 5/16-18 SERR FLANGE4
329468SUNFIRE RIGHT LOWER STRAP1
434502SCREW 3/8-16X1″ HEX9
534009NUT 3/8-16 FLANGE4
629463SF-150 BURNER1
7345055/8 PUSH ON WHEEL RETAINER2
829518WHEEL 10X2.75 HUB2.252
929467SUNFIRE TANK ASSEMBLY1
107202NUT 3/8-16 HEX4
1129465SUNFIRE LIFTING HANDLE ASSEMBL2
1234514SCREW 3/8-16 X 1-1/2 HH ZN4
1329492HINGE HANDLE1
1434516BUMPER SELF ADHESIVE SF-1502
1529469SUNFIRE LEFT LOWER STRAP1
1634515PIN QUICK RELEASE 6MM DIA 40M2

SUNFIRE SF-150 Radiant Heater - Figure 15

ITEM NO.PART NUMBERDESCRIPTIONBOTTOM
HALF/QTY.
129506CAP GAUGE COMBO RAD HEAT 8″1
229411FING.J1C.ST.H.90ELO6MJ-06MJ1
329402HEATER BAND FOR FUEL FILTER1
429407FING.J1C.ST.H.90ELO6M1-08MP2
5344471/4-20 x 3/8′2
629401FUEL FILTER ASSEMBLY1
729511SUCTION LINE HOSE e1
829484RAD HEAT TUBE DRAW ASSEMBLY1
929467SUNFIRE TANK ASSEMBLY1
1037500FUEL FILTER REPLACEMENT1

SUNFIRE SF-150 Radiant Heater - Figure 16

ITEM NO.PART NUMBERDESCRIPTIONQTY.
113154NOZZLE W/CHECK VALVE1
226669RADIANT HEATER BURNER CONE1
329418SPINNER RAD HTR VERSION 21
429459FLANGE GASKET RAD HTR1
581010390ELECTRIC IGNITER1
633404SF-ISO PRIMARY1
729544SUNFIRE BURNER BLOWER WHEEL1
89502MOTOR 1/6HP1
929505ELECTRODES2
1029450SWITCH TIP RAD HEATER1
1129437CORD POWER RAD HTR1
1233168LED AMBER LIGHT1
1335408PLUG RUBBER RESET RADIANT HEAT1
1433169LED GREEN LIGHT1
1529449SWITCH ON/OFF HI/LOW RAD HTR2
1629513FILTER TO BURNER HOSE 10.5′1
1729512RETURN FROM BURNER TO TANK
13.5′
I
1829460PUMP HEAD RADIANT HEATER1
1929523COUPLER BURNER RAIDANT
HEATER
I
208981CAD CELL1

SUNFIRE SF-150 Radiant Heater - Figure 17

ITEM NO.PART NUMBERDESCRIPTIONQTY.
134457SCREW 3/8-16 X 1-1/2 HH8
2344003/8 FLAT WASHER – SS8
329472FLAME GUARD1
429487ROLLED SHROUD ASSEMBLY1
529471DOME PUNCHED FACE1
629542RADIANT HEATER TOP GASKET1
729508SUNFIRE DOME INSULATION1
829499INSULATION DOME GASKET1
929507SUNFIRE SPUN DOME
WITH BRACKET SUPPORTS
1
1029495SF HEAT SHEILD1
113411610 X 5/8 HEX WASHER HEAD TEK Z4
12343993/8 SPLIT LOCK WASHER – SS8
13340103/8-16 BRASS HEX NUT8

SUNFIRE SF-150 Radiant Heater - Figure 18

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